Development of Deep Defects Inspection System Based on Pulsed Alternating Current Field Measurement

Yan-hao LIN , Yan LI , Song SUN , Er-ping LI

Science Technology and Engineering ›› 2026, Vol. 26 ›› Issue (6) : 2403 -2409.

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Science Technology and Engineering ›› 2026, Vol. 26 ›› Issue (6) : 2403-2409 DOI: 10.12404/j.issn.1671-1815.2502829
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Development of Deep Defects Inspection System Based on Pulsed Alternating Current Field Measurement
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Abstract

The traditional ACFM(alternating current field measurement) technique is difficult to effectively detect deep defects in conductive materials due to the skin effect limitation. PACFM(pulsed alternating current field measurement) method was proposed to solve the problem of deep defect detection. The theoretical model of PACFM was established, and the effects of core shape and relative permeability on the characteristic signals were analyzed by finite element simulation, and the results show that the U-shaped core significantly enhances the characteristic difference of Bx signals through the magnetic field convergence effect, while the core relative permeability of 3 000 achieves the best performance. The PACFM detection system designed based on STM32H750 microprocessor adopts the on-chip ADC(analog to digital converter) scheme, replacing the traditional data acquisition card scheme, and the system cost is reduced by at least 60%. Experimental validation shows that the system can effectively detect deep defects with a depth of 3~9 mm. The detection signal becomes more obvious as the defect depth increases, and the characteristic quantity ΔBx shows a good linear positive correlation with the depth of deep defects, with a linear goodness of fit R2=0.97. The PACFM technology and its embedded inspection system proposed in this study provide a cost-effective solution for the efficient detection of deep defects in conductive objects.

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Keywords

deep defects / PACFM / finite element simulation / detection system

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Yan-hao LIN, Yan LI, Song SUN, Er-ping LI. Development of Deep Defects Inspection System Based on Pulsed Alternating Current Field Measurement. Science Technology and Engineering, 2026, 26(6): 2403-2409 DOI:10.12404/j.issn.1671-1815.2502829

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