Numerical Analysis of Condensation Heat Transfer on Shell Side of Wound Tube Heat Exchanger

Hao-shuang LIU , Ying-guang WANG , Yong LIANG , Da-peng HU , Yi-ming ZHAO

Science Technology and Engineering ›› 2025, Vol. 25 ›› Issue (30) : 12927 -12937.

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Science Technology and Engineering ›› 2025, Vol. 25 ›› Issue (30) : 12927-12937 DOI: 10.12404/j.issn.1671-1815.2408883
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Numerical Analysis of Condensation Heat Transfer on Shell Side of Wound Tube Heat Exchanger
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Abstract

In order to elucidate the flow and pressure drop characteristics associated with condensation heat transfer on the shell side of a helical tube heat exchanger, a three-dimensional transient numerical simulation model was developed. Utilizing this model, a detailed analysis of the shell-side fluid flow characteristics was performed. Numerical simulations were conducted under various combinations of mass flux (G) and heat flux (qwall) to investigate their influence on shell-side condensation heat transfer and pressure drop behavior. The results show as follows. For constant heat flux: as the mass flow rate increases, the surface heat transfer coefficient hs gradually decreases, with a progressively slower rate of decline. The Nusselt number Nu increases with mass flow rate. For low heat flux (≤ - 50 kW/m2), the growth rate of Nu initially decreases and then increases, whereas for high heat flux (> - 50 kW/m2), the growth rate initially rises before declining. For constant mass flow rate:increasing the heat flux results in an increase in hs, while Nu also rises, with a greater growth rate as mass flow rate increases. The pressure gradient (dP/dl) initially increases and then decreases with rising vapor quality, with a critical turning point occurring at a vapor quality of approximately 0.8. This observation highlights the strong interplay between the pressure gradient, vapor quality, and flow regime.

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tube-wound heat exchanger / condensation / phase change / numerical simulation / heat transfer performance / pressure drop

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Hao-shuang LIU, Ying-guang WANG, Yong LIANG, Da-peng HU, Yi-ming ZHAO. Numerical Analysis of Condensation Heat Transfer on Shell Side of Wound Tube Heat Exchanger. Science Technology and Engineering, 2025, 25(30): 12927-12937 DOI:10.12404/j.issn.1671-1815.2408883

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