
科学技术与工程

中国技术经济学会
Efficient Rock Breaking Thermal Analysis and Optimization of Working Parameters for PDC Drill Bit Cutting Teeth
Yong-an XIN , Yue FU , Jia-wei LIU , Shi-jie ZHOU , Ju ZHONG , Zi-rui LI
Science Technology and Engineering ›› 2025, Vol. 25 ›› Issue (20) : 8490 -8497.
With the development of global oil and gas exploration and development to deep and ultra-deep wells, the problems such as underground high temperature environment and unreasonable selection of drilling parameters in field operation make the bit wear increasingly serious. In order to prolong the bit life and improve the rock breaking efficiency, a 3D simulation model of polycrystalline diamond compact(PDC) cutters marble was established, and the effects of different cutting depth, cutting speed and bit caster on the PDC cutters surface temperature and rock breaking efficiency were analyzed. The results show that the temperature rise of the cutting gear can be divided into three stages: ascending period, transitional period and stable period, and the crushing form of the rock changes from plastic to brittle when the cutting depth increases to a certain extent. With the increase of cutting speed, both temperature and crushing work ratio increase. With the increase of cutting depth and bit caster, the crushing work ratio increases and the temperature increases first and then decreases. The response surface method was used to optimize the cutting speed, cutting depth and bit caster, and the optimal parameter combination was given. The research results can provide guidance for efficient rock breaking of PDC bit in field.
cutting teeth / efficient rock breaking / numerical simulation / temperature field / parameter optimization
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