A Review of Research Advance on Hydrogen Embrittlement of Metal Materials

Lian-zhong SUN , Jia-min ZHANG , Bao-ping ZHANG , Xin-yi HU , Jiang HE , Cheng-cheng NIU

Science Technology and Engineering ›› 2025, Vol. 25 ›› Issue (18) : 7455 -7464.

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Science Technology and Engineering ›› 2025, Vol. 25 ›› Issue (18) : 7455-7464 DOI: 10.12404/j.issn.1671-1815.2404904
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A Review of Research Advance on Hydrogen Embrittlement of Metal Materials
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Abstract

Hydrogen energy is a promising secondary low-carbon energy source in the 21st century of global energy transition. However, HE hydrogen embrittlement in metallic materials refers to the diffusion of hydrogen into the metal in different forms, either in solid solution or as hydrides, causing severe lattice distortion, reducing ductility and toughness, and leading to embrittlement and fracture. It has raised a number of safety issues and limited the service life of hydrogen storage systems due to its insidious nature, abruptness, and diverse failures. In recent years, scholars have been conducting extensive research on hydrogen embrittlement, benefiting from improved experimental tests and numerical simulation methods. A comprehensive review of the latest advancements in hydrogen embrittlement research was provided: elucidating the concept of hydrogen embrittlement and the prevailing mechanism, analyzing the characteristics and factors influencing hydrogen embrittlement in storage vessels, and summarizing the characteristics and primary application scopes of the existing macro to micro, static and dynamic experimental methods in the evaluation of material hydrogen embrittlement. Special attention is given to the research progress in combining these methods with numerical simulation analyses, including their applicability and limitations in practical engineering. Insights and references might be offered to the ongoing development of evaluation methodologies for the hydrogen embrittlement resistance of metal materials.

Keywords

hydrogen damage / hydrogen embrittlement mechanism / physical and numerical simulation / metallic material / research and development progress

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Lian-zhong SUN, Jia-min ZHANG, Bao-ping ZHANG, Xin-yi HU, Jiang HE, Cheng-cheng NIU. A Review of Research Advance on Hydrogen Embrittlement of Metal Materials. Science Technology and Engineering, 2025, 25(18): 7455-7464 DOI:10.12404/j.issn.1671-1815.2404904

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