
科学技术与工程

中国技术经济学会
Hydraulic Pressure Control of Active Braking for Integrated Brake-by-wire System
Ning SUN , Yu ZHANG , Qi-xiang ZHANG , Jin-xiang WANG , Duan-yang TIAN , Rong-lin ZHANG
Science Technology and Engineering ›› 2025, Vol. 25 ›› Issue (13) : 5643 -5654.
The complex nonlinear characteristics and dynamic friction properties of the integrated brake-by-wire system were recognized as challenges for precise hydraulic pressure control. To address these issues, a precise hydraulic force control strategy was proposed for the integrated brake-by-wire system. Firstly, the structure and control framework of the integrated brake-by-wire system were analyzed, and equivalent simplified models were established for each component to facilitate controller design. Secondly, a three-layer cascade pressure control method was introduced for active braking in the integrated brake-by-wire system. Specifically, the pressure control layer was designed based on the active disturbance rejection control method, which mitigates the effects of hysteresis nonlinearity in the hydraulic system. The position control layer employs a robust sliding mode variable structure control method and addresses the dynamic and static friction issues in the transmission mechanism. The current control layer was designed using the linear matrix inequality method to enhance the braking motor's dynamic following performance. Joint simulation tests using AMESim-Simulink demonstrate that the integrated brake-by-wire system achieves good pressure control performance across various operating conditions, maintaining the steady-state pressure tracking error within 0.1 MPa, compared to the traditional proportion-integration(PI) control method, the mean transient pressure tracking error is reduced by 0.14 MPa using the proposed method, the mean steady-state pressure tracking error decreases by 0.8 MPa, and the response lag time is lowered by 0.04 s, which verifies the effectiveness of the control strategy proposed.
integrated brake-by-wire system / active braking / hydraulic pressure control / three layer closed-loop cascade controller
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