A New Model for Predicting Rheological Parameters of Drilling Fluid Suitable for Deep and Ultra-deep Water Drilling in the South China Sea

Hao-dong CHEN , Ming LUO , Chuan-hua MA , Yu-hang PANG , Yi-long XÜ , Ji-wen LIANG , Bao-jiang SUN , Bang-tang YIN

Science Technology and Engineering ›› 2025, Vol. 25 ›› Issue (6) : 2332 -2340.

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Science Technology and Engineering ›› 2025, Vol. 25 ›› Issue (6) : 2332-2340 DOI: 10.12404/j.issn.1671-1815.2403069
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A New Model for Predicting Rheological Parameters of Drilling Fluid Suitable for Deep and Ultra-deep Water Drilling in the South China Sea
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Abstract

The rheological parameters of drilling fluid have an important impact on accurately predicting the hydraulic parameters of deepwater and ultra-deepwater drilling wells. The rheological experiments were carried out on commonly used HEM (high efficient mud) drilling fluids and synthetic-based drilling fluids in the deep waters of the South China Sea under conditions of 4 to 210 ℃ and 30 to 180 MPa. The variation laws of rheological parameters such as apparent viscosity, plastic viscosity, and dynamic shear stress with temperature and pressure were revealed in a wide range of temperature and pressure. Based on the experimental data, nine existing rheological models were compared and evaluated. It was found that the Ross model is suitable for synthetic-based drilling fluid, and the Herschel-Bulkley model is suitable for HEM drilling fluid. On this basis, a general predictive model for rheological parameters of HEM and synthetic-based drilling fluids was created, which is applicable to alternating high and low temperatures, high and low pressures. The maximum error of this model is 11.95%, with an average error of 0.62%, which is better than existing models. The bottom hole pressure error is 0.28% when using HEM drilling fluid and 0.181% when using synthetic drilling fluid, which can meet the requirement of deep water drilling in the South China Sea.

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deep and ultra-deep water / high and low temperature and pressure alternations / synthetic-based drilling fluid / HEM drilling fluid / rheological model

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Hao-dong CHEN, Ming LUO, Chuan-hua MA, Yu-hang PANG, Yi-long XÜ, Ji-wen LIANG, Bao-jiang SUN, Bang-tang YIN. A New Model for Predicting Rheological Parameters of Drilling Fluid Suitable for Deep and Ultra-deep Water Drilling in the South China Sea. Science Technology and Engineering, 2025, 25(6): 2332-2340 DOI:10.12404/j.issn.1671-1815.2403069

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