Prediction of Nozzle Erosion Wear Based on Machine Learning Algorithm

Ruo-wen LI , Shao-hu LIU , Ze-qing XU , Suo-nan WANG

Science Technology and Engineering ›› 2025, Vol. 25 ›› Issue (11) : 4526 -4533.

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Science Technology and Engineering ›› 2025, Vol. 25 ›› Issue (11) : 4526-4533 DOI: 10.12404/j.issn.1671-1815.2402953
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Prediction of Nozzle Erosion Wear Based on Machine Learning Algorithm
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Abstract

After fracturing, the solid particles carried by the high speed liquid will cause serious erosion to the oil nozzle, and it is difficult to ensure the stable operation of the oil nozzle. To address the serious erosion problem of the nozzle, numerical simulation was employed to study the erosion wear of the nozzle, and the influence patterns of sand content, sand grain diameter, sand grain density, pump displacement, and liquid viscosity on the erosion wear of the nozzle were analyzed. The research indicates that: when the sand content and liquid viscosity increase, the maximum erosion rate exhibits linear growth; when the sand grain density and pump displacement increase, the maximum erosion rate exhibits exponential growth; and when the sand grain diameter increases, the maximum erosion rate shows exponential decrease. The orthogonal test method is used to judge the significance of each factor. The factors affecting the erosion wear of the nozzle are as follows: sand content ratio > pump displacement > sand density > sand diameter > liquid viscosity. Based on the results of numerical simulation, the machine learning method is used to compare and analyze SVR(support vector regression), CNN(convolutional neural network), BP(back propagation) neural network and RFR(random forest regression) algorithm to predict the erosion wear results of oil nozzle respectively. By preferring the SVR algorithm and adopting the particle swarm optimization algorithm to optimize the prediction model, a better nozzle erosion prediction model is obtained.

Keywords

nozzle / erosion wear / orthogonal test / model optimization / machine learning

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Ruo-wen LI, Shao-hu LIU, Ze-qing XU, Suo-nan WANG. Prediction of Nozzle Erosion Wear Based on Machine Learning Algorithm. Science Technology and Engineering, 2025, 25(11): 4526-4533 DOI:10.12404/j.issn.1671-1815.2402953

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