Shearing Failure Scenarios of Ram Blowout Preventer under Extreme Working Conditions

Bin LI , Sheng-nan WU , Lai-bin ZHANG

Science Technology and Engineering ›› 2025, Vol. 25 ›› Issue (8) : 3201 -3208.

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Science Technology and Engineering ›› 2025, Vol. 25 ›› Issue (8) : 3201-3208 DOI: 10.12404/j.issn.1671-1815.2402752
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Shearing Failure Scenarios of Ram Blowout Preventer under Extreme Working Conditions
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Abstract

The blowout preventer (BOP) is a key well control equipment, in which the shear ram BOP is the last line of defense against blowout accidents. Therefore, its shear performance under extreme working conditions is crucial for the safety of drilling operations. A super shear ram BOP was taken as the research object, and the numerical analysis was carried out by using the dynamics module. The simulation results were compared with experimental and theoretical values to verify the accuracy and applicability of the model. In order to investigate the influence of extreme working conditions on the shear capacity of the ram BOP, the shearing performance of the drill pipe joints was evaluated under high pressure working conditions, eccentric working conditions and moving conditions. The response surface method was applied to develop a shear force prediction model under extreme working conditions. Based on the prediction model and the actual shearing capacity provided by the ram BOP, the shearing failure scenarios under extreme working conditions were determined. The results show that the relative errors between the theoretical values and the simulation results are less than 3%. In the shearing process, the larger the axial tension and compression load, the more unfavorable the shearing. While the certain deviation distance is conducive to the shearing. The research results can provide technical guidance for preventing the shearing failure of ram BOP.

Keywords

blowout preventer(BOP) / super shear / extreme conditions / shear force prediction / shearing failure scenarios

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Bin LI, Sheng-nan WU, Lai-bin ZHANG. Shearing Failure Scenarios of Ram Blowout Preventer under Extreme Working Conditions. Science Technology and Engineering, 2025, 25(8): 3201-3208 DOI:10.12404/j.issn.1671-1815.2402752

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