Fast Method for Calculating the Magnetic Charge Distribution of 3D Irregular Defects

Li-shuang RU , Wen-hua HAN

Science Technology and Engineering ›› 2025, Vol. 25 ›› Issue (1) : 194 -200.

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Science Technology and Engineering ›› 2025, Vol. 25 ›› Issue (1) : 194-200 DOI: 10.12404/j.issn.1671-1815.2402160
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Fast Method for Calculating the Magnetic Charge Distribution of 3D Irregular Defects
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Abstract

The magnetic flux leakage detection technology has been widely used in the field of ferromagnetic material defect detection, in which the magnetic dipole method is currently the most widely used mathematical method for predicting magnetic flux leakage from structural defects. The magnetic dipole method is primarily employed for predicting the magnetic flux leakage signal of regular defects. The unit magnetic dipole band superposition model can be used to predict the magnetic flux leakage signal of complex defects. The magnetic charge density of complex defects needs to be calculated when the model is used for prediction. However, the magnetic charge density distribution of complex defects is inhomogeneous, and the calculation is complex. Therefore, a calculation method of discrete magnetic charge density field was proposed for calculating the magnetic charge density of three-dimensional irregular defects. The computational complexity of the model was reduced by using this method and the magnetic flux leakage signal of three-dimensional irregular defects can be quickly and exactly obtained. Comparison between the signal predicted by the unit magnetic dipole band superposition model based on discrete magnetic charge density field and the signal simulated by COMSOL software demonstrates the feasibility of the method. Experimental results show that the prediction performance of the model has been significantly improved by using this method, the maximum prediction error is reduced by 90.08%, and the calculation time is reduced by 97.43%, thus a fast and effective solution for the calculation of the magnetic charge distribution of three-dimensional irregular defects is provided.

Keywords

magnetic flux leakage testing / magnetic dipole band superposition model / magnetic charge density / 3D irregular defects

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Li-shuang RU, Wen-hua HAN. Fast Method for Calculating the Magnetic Charge Distribution of 3D Irregular Defects. Science Technology and Engineering, 2025, 25(1): 194-200 DOI:10.12404/j.issn.1671-1815.2402160

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