Tooth Surface Design and Dynamic Characteristics Analysis of Helical Non-circular Gear with Point Contact

Dong LIANG , Yu-pei CAO , Xiang-yang XU , Han-jie JIA , Ze-yin HE

Science Technology and Engineering ›› 2025, Vol. 25 ›› Issue (4) : 1458 -1466.

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Science Technology and Engineering ›› 2025, Vol. 25 ›› Issue (4) : 1458-1466 DOI: 10.12404/j.issn.1671-1815.2309535
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Tooth Surface Design and Dynamic Characteristics Analysis of Helical Non-circular Gear with Point Contact
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Abstract

To further improve the transmission performance of non-circular gear pair, a new helical non-circular gear with point contact was proposed based on the meshing principle of gears. Mathematical model of helical non-circular gear with point contact was constructed. Geometric kinematic relationships between the pitch curve and tooth profile curve for helical non-circular gear with point contact under spatial coordinate system were deduced. Tooth surface design of the gear was completed. Three-dimensional solid models of helical non-circular gear pair with point contact was established by using the convert-tooth shape method. The dynamic simulation model of helical non-circular gear with point contact was established. The dynamic meshing forces of the new gear pair and general involute non-circular gear pair under the same conditions were analyzed. Meshing characteristics of helical non-circular gear with point contact under different working conditions were also obtained. The tooth surface contact state and contact stress of point contact non-circular gear and involute non-circular gear under the same parameter and working condition were compared and analyzed. Research results provide an important theoretical support and reference value for the design and application of non-circular gear pair.

Keywords

non-circular gear / point contact / pitch curve / tooth surface design / dynamic simulation

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Dong LIANG, Yu-pei CAO, Xiang-yang XU, Han-jie JIA, Ze-yin HE. Tooth Surface Design and Dynamic Characteristics Analysis of Helical Non-circular Gear with Point Contact. Science Technology and Engineering, 2025, 25(4): 1458-1466 DOI:10.12404/j.issn.1671-1815.2309535

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