Online Recognition of Single Crystal Diamond Tool Grinding Direction Based on PSO-BP and Multi-information Fusion

Xue-wen FENG , Bin ZHAO , Hai-tao MA , Jia-yu WU , Jirigalantu

Science Technology and Engineering ›› 2025, Vol. 25 ›› Issue (7) : 2784 -2791.

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Science Technology and Engineering ›› 2025, Vol. 25 ›› Issue (7) : 2784-2791 DOI: 10.12404/j.issn.1671-1815.2307547
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Online Recognition of Single Crystal Diamond Tool Grinding Direction Based on PSO-BP and Multi-information Fusion
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Abstract

In order to improve the online recognition accuracy of the grinding direction of single crystal diamond tools and address the limitation of acquiring limited information from a single sensor in grinding monitoring, this study a method for online recognition of the grinding direction of single crystal diamond tools based on multi-information fusion and particle swarm optimization (PSO) algorithm for optimizing the BP(back propagation) neural network was proposed. Vibration signals and acoustic emission (AE) signals were collected during the grinding process. The wavelet packet decomposition method was applied to analyze the vibration signals of the tool and identify the characteristic frequency bands strongly correlated with the grinding direction. The parameter analysis method was used to analyze the AE signals and extract the characteristic parameters. The energy values of the characteristic frequency bands in the vibration signals and the characteristic parameters of the AE signals were taken as the feature parameters for identifying the grinding direction of the tool. These feature parameters were then used as inputs to the BP neural network model for fusion and online recognition of the grinding direction. To overcome the disadvantage of the BP neural network easily getting stuck in local minima, the PSO algorithm was utilized to optimize the weights and thresholds of the neural network, effectively solving the problem of local minima. The experimental results show that the accuracy of online identification of the grinding direction of single crystal diamond tools is effectively improved by PSO-BP and multi-information fusion, reaching an accuracy of 85%, providing a new method for online identification of the grinding direction of single crystal diamond tools.

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single crystal diamond tool / grinding direction / multi-information fusion / online identification / PSO-BP

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Xue-wen FENG, Bin ZHAO, Hai-tao MA, Jia-yu WU, Jirigalantu. Online Recognition of Single Crystal Diamond Tool Grinding Direction Based on PSO-BP and Multi-information Fusion. Science Technology and Engineering, 2025, 25(7): 2784-2791 DOI:10.12404/j.issn.1671-1815.2307547

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