Dynamic Analysis and Experimental Verification of Magnetorheological Anti-swing Device for Marine Cranes

Chen-xu DENG , Hai-long SUN , Ming-hui ZHAO , Yun-long LI , Sheng-hai WANG , Guang-dong HAN , Hai-quan CHEN

Science Technology and Engineering ›› 2024, Vol. 24 ›› Issue (17) : 7395 -7405.

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Science Technology and Engineering ›› 2024, Vol. 24 ›› Issue (17) : 7395-7405 DOI: 10.12404/j.issn.1671-1815.2304683
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Dynamic Analysis and Experimental Verification of Magnetorheological Anti-swing Device for Marine Cranes
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Abstract

In order to solve the problem of cargo swinging during the lifting and transportation operation of marine cranes, which reduced work efficiency and easily causes safety accidents. A mechanical anti sway device was designed by introducing magnetorheological technology into the field of anti-swing for marine cranes. A three-dimensional dynamic model of ship-crane-lifting point-anti-swing device-lifting weight was derived. The analysis of the anti-swing effect of the device shows that when a constant current is input to the magnetorheological anti-swing device, the anti-swing effect becomes more obvious as the current increases. Under the set working background, when a current of 2 A is given, the suppression of the in-plane and out-plane angles of the lifting weight is 75% and 82%, respectively. In order to optimize the control strategy, reduce energy consumption, and improve the robustness of anti-swing, a variable universe fuzzy PID (VUFPID) controller was designed. When using the VUFPID controller, the anti-swing device suppresses the in-plane and out-plane angles of the lifting weight by 85% and 83%, respectively, with an energy consumption of approximately 113 J. When using group A constant current, the anti-swing device suppresses the in-plane and out-plane angles of the lifting weight by 60% and 68%, respectively, and the energy consumption is about 140 J. When using group B constant current, the anti-swing device suppresses the in-plane and out-plane angles of the lifting weight by 50% and 58%, respectively, and the energy consumption is about 110 J. It can be seen that using VUFPID can achieve low energy consumption and significant anti swing effect. Finally, a physical prototype was built to verify the effectiveness of the magnetorheological anti swing device.

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Chen-xu DENG, Hai-long SUN, Ming-hui ZHAO, Yun-long LI, Sheng-hai WANG, Guang-dong HAN, Hai-quan CHEN. Dynamic Analysis and Experimental Verification of Magnetorheological Anti-swing Device for Marine Cranes. Science Technology and Engineering, 2024, 24(17): 7395-7405 DOI:10.12404/j.issn.1671-1815.2304683

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