Prediction of Residual Life of High Temperature and High Pressure Vessels Based on Digital Twin

Xiang-dong XUE , Guang-zhong HU , Ping WANG , Zhao-yang QU

Science Technology and Engineering ›› 2024, Vol. 24 ›› Issue (15) : 6320 -6328.

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Science Technology and Engineering ›› 2024, Vol. 24 ›› Issue (15) : 6320-6328 DOI: 10.12404/j.issn.1671-1815.2303452
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Prediction of Residual Life of High Temperature and High Pressure Vessels Based on Digital Twin
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Abstract

In order to solve the difficult problem of online prediction of the remaining life of high-temperature and high-pressure vessel, a method of constructing the remaining life prediction model of high-temperature and high-pressure vessel based on digital twin was proposed. The method was based on real-time working conditions, using ANSYS simulation model for coupled simulation, obtaining a certain time-domain physical field of high-temperature and high-pressure vessel, establishing a sample dataset of remaining life prediction of high-temperature and high-pressure vessel through the multiaxial creep damage model, and using BP (back propagation) neural network algorithm optimized by Tent-SSA for training prediction, to establish a digital twin high-temperature and high-pressure vessel life prediction model driven by the fusion of the mechanism model and machine learning. Finally, the tube plate, which is a key component of a certain sodium-cooled fast reactor steam generator, was used as an object, and the experimental results show that the overall mean square error of the prediction model is reduced from 3.219 7 × 10-2 before optimization to 7.744 9 × 10-3, and the model is more stable, robust, and fast converging.

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Xiang-dong XUE, Guang-zhong HU, Ping WANG, Zhao-yang QU. Prediction of Residual Life of High Temperature and High Pressure Vessels Based on Digital Twin. Science Technology and Engineering, 2024, 24(15): 6320-6328 DOI:10.12404/j.issn.1671-1815.2303452

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