南海深水气井管柱高温及腐蚀损伤安全评价方法

袁征 ,  吴小龙 ,  张海洋 ,  李小白 ,  陈晓珑 ,  张智 ,  敬耘博

科学技术与工程 ›› 2025, Vol. 25 ›› Issue (34) :14662-14672

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科学技术与工程 ›› 2025, Vol. 25 ›› Issue (34) :14662-14672 DOI: 10.12404/j.issn.1671-1815.2500911
石油、天然气工业

南海深水气井管柱高温及腐蚀损伤安全评价方法

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Safety Assessment Method for High Temperature and Corrosion Damage of Deep-water Gas Well String in the South China Sea

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摘要

南海深水井井下管柱长期处于高温CO2腐蚀环境,高温及腐蚀协同作用下极易发生完整性失效,严重制约深水井安全高效开发。针对深水高温气井CO2环境下管柱失效问题,考虑极端服役环境下引起的高温强度衰减及腐蚀损伤,建立了高温及腐蚀损伤耦合作用下的管柱安全评价方法,提出基于复合防控措施的管柱安全设计优化策略,系统评估不同防控措施组合对管柱性能的影响机制,并开展实例分析。结果表明:高温及腐蚀作用将导致管柱损伤,在服役初期,管柱腐蚀轻微,高温下管柱强度衰减起主要作用,随服役时间增加,管柱腐蚀加剧,导致管柱强度迅速衰减;在腐蚀较为严重时,可通过注入缓蚀剂、采用耐蚀合金显著降低管柱腐蚀速率,保障管柱安全,而提升管柱钢级效果相对较弱;但采用80 ksi碳钢+110 ksi碳钢+80 ksi耐蚀合金及缓蚀剂复合分段管柱设计方案可效保障管柱安全的同时降低管控成本。

Abstract

Subsea well tubular strings in the South China Sea are chronically exposed to high-temperature CO2 corrosive environments, where the synergistic effects of elevated temperature and corrosion significantly elevate the risk of integrity failure, posing a critical challenge to the safe and efficient development of deepwater reservoirs. To address tubular corrosion-induced failure in deepwater high-temperature gas wells under CO2 environments, the effects of high-temperature-induced strength degradation and corrosion damage under extreme service conditions were incorporated. A safety evaluation methodology for tubular strings was developed by coupling thermomechanical and corrosion damage mechanisms. Furthermore, an optimized tubular design strategy based on composite mitigation measures was proposed, systematically evaluating the influence mechanisms of different mitigation combinations on tubular performance, followed by case study validation. The results demonstrate that thermal and corrosive interactions lead to progressive tubular degradation. During the initial service phase, corrosion is negligible, and strength deterioration due to high temperature dominates. However, as service duration increases, accelerated corrosion causes rapid strength attenuation. Under severe corrosion conditions, corrosion inhibitors and corrosion-resistant alloys significantly reduce corrosion rates and enhance safety, whereas increasing tubular steel grade provides limited improvement. A hybrid segmented tubular design incorporating 80-ksi carbon steel + 110-ksi carbon steel + 80-ksi corrosion-resistant alloys with corrosion inhibitors injection was shown to optimize structural integrity while minimizing operational costs.

关键词

深水井 / 油管柱 / CO2腐蚀 / 腐蚀管控 / 安全评价

Key words

deep-water well / tubing string / CO2 corrosion / corrosion control / safety evaluation

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袁征, 吴小龙, 张海洋, 李小白, 陈晓珑, 张智, 敬耘博. 南海深水气井管柱高温及腐蚀损伤安全评价方法[J]. 科学技术与工程, 2025, 25(34): 14662-14672 DOI:10.12404/j.issn.1671-1815.2500911
YUAN Zheng, WU Xiao-long, ZHANG Hai-yang, LI Xiao-bai, CHEN Xiao-long, ZHANG Zhi, JING Yun-bo. Safety Assessment Method for High Temperature and Corrosion Damage of Deep-water Gas Well String in the South China Sea[J]. Science Technology and Engineering, 2025, 25(34): 14662-14672 DOI:10.12404/j.issn.1671-1815.2500911

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基金资助

中海油能源发展股份有限公司安全环保分公司科研专项(HFKJ-STS2022-03)

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