高灰燃料锅炉省煤器出口烟道飞灰流动特性与脱硝灰斗设计

朱江东 ,  龚德鸿 ,  王康 ,  邓传记 ,  王健超 ,  魏琦 ,  汪倩 ,  罗庆玲

科学技术与工程 ›› 2025, Vol. 25 ›› Issue (18) :7631-7639

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科学技术与工程 ›› 2025, Vol. 25 ›› Issue (18) :7631-7639 DOI: 10.12404/j.issn.1671-1815.2404505
能源与动力工程

高灰燃料锅炉省煤器出口烟道飞灰流动特性与脱硝灰斗设计

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Flow Characteristics of Fly Ash in the Outlet Flue of the Economizer of High-ash Fuel Boilers and the Design of Denitration Ash Hoppers

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摘要

长期使用劣质煤作发电燃料的电厂,因烟气中飞灰浓度较大导致脱硝系统效率下降,增加机组超低排放难度。以贵州茶园电厂的W型火焰锅炉省煤器出口至上升烟道入口烟道为研究对象,采用数值模拟方法对烟气流动情况及飞灰颗粒运动轨迹进行研究。结果表明,省煤器灰斗对烟气中飞灰颗粒的收集效果并不明显,只能收集到少量烟气中的飞灰,飞灰收集率仅9.99%;在对选择性催化反应脱硝装置(selective catalytic reduction, SCR)的上升烟道入口处飞灰沉积特性模拟时发现,弯道处壁面飞灰沉积量为1.12 kg/s,占进入烟道飞灰总量的11.33%;在此基础上,提出两种上升烟道下方布置脱硝灰斗的设计方案,发现两种方案均能有效提高飞灰收集效率;当斜面与水平壁面的夹角为45°时效果最佳,飞灰收集率可以提升了约8.38%,且压降仅上升了2.25 Pa。

Abstract

Power plants utilizing substandard coal for electricity generation often face reduced denitrification efficiency due to high fly ash concentrations in the flue gas, which complicates achieving ultra-low emissions. The flue gas duct from the economizer outlet to the riser duct entrance in the W-shaped flame boiler at Guizhou Chayuan Power Plant was investigated. Numerical simulations were conducted to analyze flue gas flow and fly ash particle trajectories. The results show that the economizer ash hopper is minimally effective, with a collection rate of only 9.99%. Simulation results reveale fly ash deposition on the wall at the SCR riser flue bend at 1.12 kg/s, representing 11.33% of total fly ash. Based on these findings, two design schemes for positioning a denitrification ash hopper below the riser flue are proposed to enhance fly ash collection efficiency. Optimal results are obtained with a 45° angle between the inclined surface and horizontal wall, increasing fly ash collection by 8.38% with a 2.25 Pa pressure drop increase.

关键词

飞灰沉积 / 飞灰收集 / 省煤器灰斗 / 脱硝灰斗 / 数值模拟

Key words

fly ash deposition / fly ash collection / economizer ash hopper / denitration hopper / numerical simulation

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朱江东, 龚德鸿, 王康, 邓传记, 王健超, 魏琦, 汪倩, 罗庆玲. 高灰燃料锅炉省煤器出口烟道飞灰流动特性与脱硝灰斗设计[J]. 科学技术与工程, 2025, 25(18): 7631-7639 DOI:10.12404/j.issn.1671-1815.2404505
ZHU Jiang-dong, GONG De-hong, WANG Kang, DENG Chuan-ji, WANG Jian-chao, WEI Qi, WANG Qian, LUO Qing-ling. Flow Characteristics of Fly Ash in the Outlet Flue of the Economizer of High-ash Fuel Boilers and the Design of Denitration Ash Hoppers[J]. Science Technology and Engineering, 2025, 25(18): 7631-7639 DOI:10.12404/j.issn.1671-1815.2404505

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基金资助

国家电投集团贵州金元股份有限公司科技项目(138006JX0120220018)

贵州省科技计划(黔科合支撑[2022]一般018)

贵州大学人才引进科研项目(贵大基合字[2022]72号)

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