基于工艺参数库的铁路货车车钩铸造件等离子切割作业方法

秦兆伯 ,  杨晨 ,  穆禹丞 ,  李炳萱 ,  陈广泰 ,  于健

科学技术与工程 ›› 2025, Vol. 25 ›› Issue (16) :6698-6706

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科学技术与工程 ›› 2025, Vol. 25 ›› Issue (16) :6698-6706 DOI: 10.12404/j.issn.1671-1815.2403725
矿冶工程

基于工艺参数库的铁路货车车钩铸造件等离子切割作业方法

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Design of Plasma Cutting Operation Method for Railway Freight Car Coupler Casting Based on Process Parameter Library

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摘要

针对等离子设备与机器人结合处理铸造件的冒口时,由于模具的精度等原因导致冒口存在差异,需要提供精确的轨迹与位姿使等离子设备实现起弧并正确作业的问题,研究一种基于工艺参数库的方法。该方法由工艺参数库、解析模块、相似性度量模块、路径生成和参数模块组成,通过构建两阶段比较法,快速从工艺参数库中筛选出目标。通过路径生成算法与深度学习算法得到与点云模型相匹配的作业路径与工艺参数。结果表明,该方法能够根据工件正确得到作业轨迹与工具位姿,使车钩铸造件的清理工作能够减少人工干预,降低操作的复杂性,提升作业的可靠性和安全性。

Abstract

In order to solve the problem of combining plasma equipment with robots to process casting risers, where variations in riser dimensions due to mold accuracy necessitate precise trajectories and poses for proper arc initiation and operation, a method based on a process parameter library was employed for investigation. This method was comprised of process parameter library, analysis module, similarity measurement module, path generation module, and parameter module. Through the construction of two-stage comparison method, target parameters can be quickly filtered from the library. Using path generation algorithms and deep learning algorithms, working paths and process parameters matching the point cloud model were obtained. The results show that this method can accurately generate operational trajectories and poses based on the workpiece, enabling the reduction of manual intervention, lowering of operational complexity, and enhancement of the reliability and safety of the cleaning operations for coupler castings.

关键词

铸件冒口去除 / 等离子切割 / 工艺参数库 / 轨迹生成 / 点云相似性 / 长短期记忆网络(LSTM)

Key words

casting riser removal / plasma cutting / process parameter library / path generation / point cloud similarity / long short-term memory network(LSTM)

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秦兆伯, 杨晨, 穆禹丞, 李炳萱, 陈广泰, 于健. 基于工艺参数库的铁路货车车钩铸造件等离子切割作业方法[J]. 科学技术与工程, 2025, 25(16): 6698-6706 DOI:10.12404/j.issn.1671-1815.2403725
QIN Zhao-bo, YANG Chen, MU Yu-cheng, LI Bing-xuan, CHEN Guang-tai, YU Jian. Design of Plasma Cutting Operation Method for Railway Freight Car Coupler Casting Based on Process Parameter Library[J]. Science Technology and Engineering, 2025, 25(16): 6698-6706 DOI:10.12404/j.issn.1671-1815.2403725

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基金资助

中国中车科技研究开发计划重大项目(2023CKA359)

中车科技创新(北京)有限公司研发项目(S07-KJ2023001)

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