风电叶片涂胶智能胶靴的设计及应用

张伟明 ,  何春燕 ,  李河宗 ,  时海波 ,  曹晶晶 ,  赵立新

科学技术与工程 ›› 2025, Vol. 25 ›› Issue (10) :4129-4135

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科学技术与工程 ›› 2025, Vol. 25 ›› Issue (10) :4129-4135 DOI: 10.12404/j.issn.1671-1815.2403710
能源与动力工程

风电叶片涂胶智能胶靴的设计及应用

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Design and Application of Intelligent Rubber Boots for Wind Turbine Blade Gluing

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摘要

在风电叶片的制造过程中,涂胶作业是确保叶片结构强度和密封性的重要环节。针对目前风电叶片涂胶工艺中普遍采用的人工密封涂胶作业造成的效率低下、涂胶不均匀、胶线质量低以及零件表面溢胶问题,研制了一种伺服电机和减速器作为驱动部件的风电叶片涂胶智能胶靴,并对涂胶工艺进行详细介绍。对其中关键部件进行ANSYS分析,经过仿真分析得知智能胶靴结构能够符合预期。经过实验验证该胶靴涂胶胶路形状饱满、两侧光滑平整,胶路宽度和厚度满足预期。胶靴的使用不仅能降低工人工作强度,而且能够减少10%涂胶时胶量的使用,提高涂胶效率与质量。

Abstract

In the manufacturing process of wind turbine blades, gluing is an important part of ensuring the structural strength and tightness of the blades. In view of the low efficiency, uneven gluing, low quality of glue line and glue overflow on the surface of parts caused by the manual sealing and gluing operations commonly used in the gluing process of wind turbine blades, a kind of intelligent rubber shoe for wind turbine blade gluing with servo motor and reducer as driving components was developed, and the gluing process was introduced in detail. ANSYS analysis was carried out on the key components, and after simulation analysis, it was found that the structure of the intelligent rubber shoe could meet expectations. After experiments, it is verified that the shape of the rubber road is full, the two sides are smooth and flat, and the width and thickness of the rubber road meet expectations. The use of rubber shoes can not only reduce the work intensity of workers, but also reduce the use of 10% of the glue amount when gluing, and improve the efficiency and quality of gluing.

关键词

风电叶片 / 涂胶工艺 / ANSYS / 胶靴机构设计

Key words

wind turbine blade / gluing process / ANSYS / mechanism design of rubber boots

引用本文

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张伟明, 何春燕, 李河宗, 时海波, 曹晶晶, 赵立新. 风电叶片涂胶智能胶靴的设计及应用[J]. 科学技术与工程, 2025, 25(10): 4129-4135 DOI:10.12404/j.issn.1671-1815.2403710
ZHANG Wei-ming, HE Chun-yan, LI He-zong, SHI Hai-bo, CAO Jing-jing, ZHAO Li-xin. Design and Application of Intelligent Rubber Boots for Wind Turbine Blade Gluing[J]. Science Technology and Engineering, 2025, 25(10): 4129-4135 DOI:10.12404/j.issn.1671-1815.2403710

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基金资助

河北省教育厅科学研究项目(CXY2024046)

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