鄂尔多斯盆地东部气田采出水配制复合盐钻井液
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1.西安石油大学石油工程学院陕西省油气田特种增产技术重点实验室;2.长庆油田分公司第二采气厂;3.长庆油田长北作业分公司;4.中石化江钻石油机械有限公司

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TE254

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甘肃省科技计划,西安石油大学研究生创新基金项目


Composite Salt Drilling Fluid Formulated with Produced Water from the Eastern Ordos Basin Gas Fields
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1.Institute of Petroleum Engineering, Xi’an Shiyou University, Shaanxi Key Laboratory of Advanced Stimulation Technology for Oil &2.Gas Reservoirs;3.The Second Gas Production Plant of Changqing Oilfield Branch Company;4.Changbei Operating Company, Changqing Oilfield;5.Sinopec Kingdream Petroleum Machinery Co,Ltd

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    摘要:

    鄂尔多斯盆地东部气田采出水矿化度高、硬度大且铁离子富集,直接回用于复合盐钻井液配制易引发流变参数异常及滤失量失控,常规处理工艺成本偏高且副产物缺乏利用路径。针对上述问题,采用单因素实验与正交试验相结合的研究方案,明确了制约复合盐钻井液性能的关键组分,确立了适配该体系的配液用水离子浓度控制阈值,并开发了“NaClO预氧化+CO2诱导软化+陶瓷膜过滤”分级处理流程。工艺效果明显,处理后出水中悬浮固体(Suspended Solids,SS)及总铁均未检出,Ca2+、Mg2+浓度控制在阈值以内;以低、中、高矿化度处理出水配制的钻井液动塑比(Yield Point-to-Plastic Viscosity ratios,YP/PV)分别为0.471、0.456、0.454 Pa·mPa?¹·s?¹,各项性能满足现场要求。软化副产CaCO3替代钻井液用酸溶性储层保护剂(超细碳酸钙,加重剂ZDS)后,YP/PV为0.414 Pa·mPa-1·s-1,泥饼黏滞系数0.207。本研究形成了“处理—回用—资源化”的技术链条,为缺水气田采出水就地回用与资源转化提供了技术支撑。

    Abstract:

    Produced water from gas fields in the eastern Ordos Basin is featured with high salinity, high hardness, and enriched iron ions. Abnormal rheological properties and out-of-control filtration loss are easily caused when the water is directly reused for composite-salt drilling fluid preparation. Elevated operational costs and limited valorization pathways for treatment by-products exist in conventional processes.To solve the above problems, a research protocol integrating single-factor tests and orthogonal experiments was employed. Key ionic components limiting the performance of composite-salt drilling fluids were clarified. Concentration thresholds of makeup water adapted to this system were defined. A three-stage treatment train composed of NaClO pre-oxidation, CO2-induced softening and ceramic membrane separation was established.Satisfactory purification performance is achieved. No detectable SS or total iron is found in the final effluent. The concentrations of Ca2+ and Mg2+ are kept within the threshold ranges. For drilling fluids formulated with treated water samples of low, medium and high salinity, the YP/PV reaches 0.471, 0.456 and 0.454 Pa·mPa?¹·s?¹ respectively. All performance indicators satisfy the demands of on-site construction. When the CaCO3 by-product derived from the CO2-induced softening procedure is adopted to fully replace the ZDS weighting agent, a YP/PV of 0.414 Pa·mPa?¹·s?¹ and a filter cake adhesion coefficient of 0.207 are obtained. A technical chain of "treatment-reuse-resource valorization" is constructed in this work. Technical support is offered for in-situ recycling and resource conversion of produced water in water-deficient gas fields.

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马云,孟正阳,孙玉强,等. 鄂尔多斯盆地东部气田采出水配制复合盐钻井液[J]. 科学技术与工程, , ():

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  • 收稿日期:2026-06-04
  • 最后修改日期:2026-08-24
  • 录用日期:2026-09-09
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