面向寒旱区浅埋管道的玄武岩纤维泡沫混凝土抗冻融性能实验研究与机理分析
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1.石河子大学;2.石河子大学水利建筑工程学院;3.四川大学水利水电学院

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TU526

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兵团重点科技攻关项目2026YD005


Experimental Study and Mechanism Analysis of Freeze-Thaw Resistance of Basalt Fiber-Reinforced Foam Concrete for Shallow-Buried Pipelines in Cold and Arid Regions
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1.Shihezi University;2.School of Water Conservancy and Architecture,Shihezi University;3.College of Water Resources and Hydropower Engineering,Sichuan University,Chengdu

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    摘要:

    为解决寒旱区长距离大口径输水管网原土回填保温差、深埋成本高以及传统水泥基泡沫混凝土碳排放大等难题,研发了一种面向管道“安全浅埋”的玄武岩纤维泡沫混凝土(BF-CCG-SCFC)。以煅烧煤矸石与粉质黏土协同替代部分水泥制备低碳泡沫混凝土基体,在此基础上引入短切玄武岩纤维构建三维增强网络。通过设定不同水胶比与纤维掺量梯度,系统开展了材料在冻融循环作用下的宏观力学劣化、热工演化试验以及管沟覆土工程验算。结果表明:素基体最佳水胶比为0.45,基体成型质量与内部孔隙结构相协调,基础抗冻性能较好;玄武岩纤维的最佳掺量为1.0%,纤维的桥接与拔出耗能机制有效抑制了冻胀裂缝扩展;经35次冻融循环后,BF1.0组残余抗压强度在各纤维掺量组中最高,为3.9 MPa,强度损失率为15.2%,且导热系数保持相对稳定;当纤维掺量达到或超过1.5%时,纤维物理团聚引发内部结构缺陷,导致承载力显著下降。基于浅埋受力模型验算证实,采用该优选配比的复合泡沫混凝土回填层,在承受覆土静载、车辆活载与极端冻胀力耦合作用下,承载安全系数满足工程要求。该材料能够实现低导热、抗冻融和承载性能的协同,可为寒旱区输水管道安全浅埋及低碳回填提供材料基础与理论依据。

    Abstract:

    Long-distance large-diameter water pipeline networks in cold and arid regions are faced with severe challenges. Poor thermal insulation is provided by the original soil backfill. High costs are caused by deep burial requirements. Large carbon emissions are produced by traditional cement-based foamed concrete. A basalt fiber foamed concrete (BF-CCG-SCFC) is developed to solve these problems. This material is designed for the "safe shallow burial" of pipelines. A low-carbon foamed concrete matrix was prepared. Part of the cement was synergistically replaced by calcined coal gangue and silty clay. Chopped basalt fibers were introduced into this matrix. A three-dimensional reinforcement network was constructed by these fibers. Different water-binder ratios and fiber content gradients were set. Macroscopic mechanical degradation tests and thermal evolution tests were systematically performed under freeze-thaw cycles. Engineering calculations for trench soil covering were also conducted. The optimal water-binder ratio of the plain matrix is determined to be 0.45. The molding quality of the matrix is well coordinated with the internal pore structure at this ratio. Good basic frost resistance is exhibited by the matrix. The optimal content of basalt fibers is found to be 1.0%. The propagation of frost heave cracks is effectively suppressed by the bridging and pull-out energy dissipation mechanisms of the fibers. After 35 freeze-thaw cycles, the BF1.0 group exhibited the highest residual compressive strength among all fiber-content groups, reaching 3.9 MPa, with a strength loss rate of 15.2%. The thermal conductivity is kept relatively stable. Internal structural defects are triggered by the physical agglomeration of fibers at a fiber content at or above 1.5%. A significant decrease in bearing capacity is caused by these defects. The structural reliability is confirmed by the shallow burial mechanical model calculations. The composite foamed concrete backfill layer with the optimal mix proportion is utilized in this evaluation. Under the coupled effects of soil static load, vehicle live load, and extreme frost heave force, the load-bearing safety factor satisfies engineering requirements. This material achieves a synergy of low thermal conductivity, freeze-thaw resistance, and load-bearing performance, providing a material foundation and theoretical basis for the safe shallow burial and low-carbon backfilling of water delivery pipelines in cold and arid regions.

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王瑞,李清林,谢宏德,等. 面向寒旱区浅埋管道的玄武岩纤维泡沫混凝土抗冻融性能实验研究与机理分析[J]. 科学技术与工程, , ():

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  • 收稿日期:2026-05-26
  • 最后修改日期:2026-09-01
  • 录用日期:2026-09-13
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