面向线缆检修作业的线缆夹持机构设计与分析
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1.沈阳理工大学 机械工程学院;2.中国科学院沈阳自动化研究所机器人与智能系统全国重点实验室

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TP241.2

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国家重点研发计划(2024YFB4710405)


Design and Analysis of a Cable Gripping Mechanism for Cable Maintenance Applications
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1.School of Mechanical Engineering,Shenyang Ligong University;2.State Key Laboratory of Robotics and Intelligent Systems,Shenyang Institute of Automation,Chinese Academy of Sciences

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    摘要:

    当前线缆检修作业长期依赖人工操作,行业内缺乏高效的自动化检修手段。为此,本文设计了一种面向线缆操作场景的线缆夹持机构,针对电气盘柜线缆状态检测作业中对夹持力控制、多规格线缆适配及工具快速更换的核心需求,完成了线缆夹持机构的本体结构设计。基于几何约束关系对夹爪结构进行运动学分析,利用ANSYS软件进行静力学仿真分析与结构拓扑优化,并搭建样机实验平台,分别从理论仿真与实物实验两方面,完成RV 1 mm2、RV 1.5 mm2、BVR 4 mm2的线缆夹持检修测试及高检修难度线缆的按压检修测试。实验结果表明,该机构可满足外径为2.4~4.8 mm范围内的目标线缆夹持作业;经拓扑优化后,夹指指尖体积减小11.54%,更适配狭小柜内检修空间;夹爪最大工作应力为78.486 MPa,最大变形量为0.017626 mm,均低于材料许用值,满足设计要求;夹爪对目标线缆检修过程中,各组线缆均未出现破损、撕裂等损伤现象,夹持产生的痕迹可恢复至初始状态;同时,夹爪未发生因夹持力不足导致的滑移、脱落等异常情况,能够满足盘柜线缆自动化检修作业需求。

    Abstract:

    Currently, cable inspection operations are highly dependent on manual procedures, and efficient automated inspection methods are lacking. To address this issue, a cable gripping mechanism for electrical cabinet inspection has been designed. The mechanism was developed to meet the requirements of controllable gripping force, multi-specification cable adaptability, and rapid tool replacement. The kinematic characteristics of the gripper were analyzed based on geometric constraints, and static analysis and topology optimization were conducted using ANSYS. A prototype platform was established, and gripping tests on RV 1 mm², RV 1.5 mm², and BVR 4 mm² cables, as well as pressing tests on difficult-to-inspect cables, were performed. The results show that the proposed mechanism can grip cables with outer diameters of 2.4–4.8 mm. After topology optimization, the fingertip volume was reduced by 11.54%, improving adaptability to confined spaces. The maximum stress and deformation were 78.486 MPa and 0.017626 mm, respectively, satisfying the design requirements. No cable damage, slipping, or detachment was observed during inspection, and the gripping marks could recover naturally. The proposed mechanism can meet the requirements of automated cable inspection in electrical cabinets.

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白伟皓,李艳杰,卜春光,等. 面向线缆检修作业的线缆夹持机构设计与分析[J]. 科学技术与工程, , ():

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  • 收稿日期:2026-05-25
  • 最后修改日期:2026-08-26
  • 录用日期:2026-09-09
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