刹车块磨损及刹车盘块间隙对钻机绞车刹车的热力学影响
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1.中国石油大学北京;2.中国石油集团川庆钻探工程有限公司安全环保质量监督检测研究院

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TE

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国家重点研发计划课题


Thermodynamic Effects of Brake Pad Wear and Brake Disc-Pad Clearance in Rig Winch Brake
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1.College of Safety and Ocean Engineering,China University of Petroleum;2.Research Institute of Safety Environmental Protection and Quality Supervision and Inspection Chuanqing Drilling Engineering Company Limited

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    摘要:

    石油钻井作业的核心提升设备是钻机绞车,其盘式刹车是保障绞车制动的关键部件。现有钻机绞车刹车热力学特性分析中,常忽略磨损效应与刹车盘块间隙,致使计算结果与实际工况存在偏差。本文基于液压参数计算刹车块推进速度,结合下钻运动方程建立四种典型实际工况,并将其作为边界条件施加于所构建的热力?磨损耦合仿真模型,分析刹车块磨损及刹车盘块间隙对绞车刹车副接触应力、温度场与应力场的影响。研究结果表明:磨损效应可降低刹车块最大接触应力并改善其应力分布均匀性,同时显著降低刹车盘的峰值温度与最大应力;刹车块外半径区域及前缘位置表现出更为严重的磨损特征;间隙的增大将显著提升刹车盘的温度与应力水平。

    Abstract:

    The core hoisting equipment in oil drilling operations is the drilling rig winch, and its disc brake is a critical component for ensuring the winch"s braking performance. In extant analyses of the thermodynamic characteristics of drilling rig winch brakes, the effects of wear and the clearance between the brake discs and pad are often overlooked. This oversight often results in discrepancies between calculated results and actual operating conditions. The present study derives the brake pad advance velocity by calculating the hydraulic parameters and establishing four typical operating conditions through the equations of motion. These conditions are subsequently employed as boundary conditions within the constructed thermomechanical-wear coupled simulation model to assess the impact of brake pad wear and the gap between the brake pad and disc on the contact stress, temperature field, and stress field of the winch braking assembly. The findings suggest that wear effects have the potential to reduce the maximum contact stress of the brake pad and enhance the uniformity of its stress distribution. Additionally, these effects have been observed to significantly reduce the peak temperature and maximum stress of the brake disc. It has been noted that the outer radius region and leading edge of the brake pad exhibit more severe wear characteristics. Furthermore, an increase in clearance has been shown to result in a substantial rise in the temperature and stress levels of the brake disc.

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周涛涛,侯松岳,马俊原,等. 刹车块磨损及刹车盘块间隙对钻机绞车刹车的热力学影响[J]. 科学技术与工程, , ():

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  • 收稿日期:2026-05-21
  • 最后修改日期:2026-07-03
  • 录用日期:2026-07-31
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