基于改进YOLO11s的T型焊缝缺陷检测方法
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1.内蒙古科技大学机械工程学院;2.内蒙古科技大学创新创业教育学院;3.包钢集团鄂博智造科技有限公司

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TG441.7

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内蒙古自治区高等学校青年科技英才支持计划(NJYT23046))


Defect Detection Method for T-Type Welds Based on Improved YOLO11s
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1.School of Mechanical Engineering,Inner Mongolia University of Science and Technology;2.China;3.Baogang Group Obo Intelligent Manufacturing Technology Co,Ltd;4.School of Innovation and Entrepreneurship Education, Inner Mongolia University of Science and Technology

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    摘要:

    针对T型焊缝缺陷检测中小目标易漏检、焊缝关键区域位置敏感及缺陷边界模糊等问题,提出一种基于改进YOLO11s的缺陷检测方法。该方法引入坐标注意力(Coordinate Attention,CA)模块,增强焊缝关键区域的空间特征表达;采用SIoU损失优化边界框回归;在检测头中增加P2小目标检测层,补充浅层高分辨率细节信息。基于公开T型焊缝缺陷数据集及扩展训练集开展实验,结果表明,本文模型的精确率、召回率和mAP@0.5分别达到87.8%、78.0%和86.4%,较YOLO11s分别提高5.6、8.2和3.8个百分点,参数量仅由9.43 M增加至9.60 M。在低对比度、高噪声、模糊干扰和综合退化条件下,本文模型的mAP@0.5较YOLO11s提高8.53~18.95个百分点。在RTX 4060 Ti平台、FP16精度及960×960输入条件下,模型端到端推理速度达到66.20 FPS。本文方法在提高T型焊缝缺陷检测精度和复杂环境适应能力的同时,仍保持较好的实时处理性能,可为焊缝质量智能检测提供参考。

    Abstract:

    To address the missed detection of small targets, spatial sensitivity of key weld regions, and blurred defect boundaries in T-type weld defect detection, an improved YOLO11s-based method is proposed. A Coordinate Attention (CA) module is introduced to enhance the spatial feature representation of key weld regions. The SIoU loss is employed to optimize bounding-box regression, and a P2 detection layer is added to the detection head to supplement shallow high-resolution details. Experiments were conducted using a public T-type weld defect dataset and an expanded training set. The proposed model achieved a precision of 87.8%, a recall of 78.0%, and an mAP@0.5 of 86.4%, outperforming YOLO11s by 5.6, 8.2, and 3.8 percentage points, respectively, while increasing the number of parameters only from 9.43 M to 9.60 M. Under low-contrast, high-noise, blurred, and mixed-degradation conditions, the proposed model improved mAP@0.5 by 8.53–18.95 percentage points compared with YOLO11s. With FP16 precision and an input size of 960×960, the model achieved an end-to-end inference speed of 66.20 FPS on an RTX 4060 Ti. The proposed method improves detection accuracy and adaptability to complex imaging conditions while maintaining favorable real-time performance, providing a reference for intelligent weld quality inspection.

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孟令鑫,曹丽英,李春东,等. 基于改进YOLO11s的T型焊缝缺陷检测方法[J]. 科学技术与工程, , ():

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历史
  • 收稿日期:2026-05-19
  • 最后修改日期:2026-07-22
  • 录用日期:2026-09-09
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