硫化机加热板温度均匀性的多参数优化研究
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内蒙古科技大学机械工程学院 包头

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TD528

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内蒙古自然科学基金项目(2026LHQC0168);内蒙古科技大学科炬计划项目(KJJH2025906)


Multi-Parameter Optimization Study on Temperature Uniformity of Heating Plates in Vulcanizing Presses
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School of Mechanical Engineering,Inner Mongolia University of Science and Technology

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    摘要:

    接头硫化机加热装置的性能是钢丝绳芯输送带硫化质量与生产效率的关键影响因素。针对接头硫化机感应加热过程中温度不均匀的问题,本文以石墨加热板为研究对象,探究电源频率、加热板厚度、线圈与加热板间距、线圈激励电流等关键参数对温度均匀性的影响规律。基于COMSOL Multiphysics多物理场仿真平台,建立电磁-热耦合有限元模型,以温度标准差作为均匀性评价指标,开展多组参数扫描,构建参数-响应关系曲线,并引入Pareto前沿方法分析温度均匀性与加热效率之间的权衡关系。结果表明,在电源频率18 kHz、加热板厚度12 mm、线圈与加热板间距2 mm、线圈激励电流24 A的参数组合下,加热板经737 s达到145℃,平均温度为143.7℃,最大温差为4.4℃,平均温差为1.3℃,满足工业硫化加热的均匀性要求,且试验结果与仿真结果基本一致。研究结论可为硫化机感应加热装置的优化设计提供理论依据。

    Abstract:

    The performance of the heating device in splice vulcanizers is a key factor affecting both the vulcanization quality and production efficiency of steel cord conveyor belts. To address the problem of non-uniform temperature distribution during the induction heating process of splice vulcanizers, a graphite heating plate was selected as the research object, and the influence of key parameters, including power supply frequency, heating plate thickness, coil-to-plate distance, and coil excitation current, on temperature uniformity was investigated. An electromagnetic-thermal coupled finite element model was established based on the COMSOL Multiphysics multi-physics simulation platform. Temperature standard deviation was adopted as the uniformity evaluation index, and multiple sets of parameter scans were carried out to construct parameter-response relationship curves. The Pareto front method was further introduced to analyze the trade-off between temperature uniformity and heating efficiency. The results show that, under the parameter combination of a power supply frequency of 18 kHz, a heating plate thickness of 12 mm, a coil-to-plate distance of 2 mm, and a coil excitation current of 24 A, the heating plate reaches 145℃ within 737 s, with an average temperature of 143.7℃, a maximum temperature difference of 4.4℃, and an average temperature difference of 1.3℃, which meets the uniformity requirements for industrial vulcanization heating. The experimental results are in good agreement with the simulation results. The conclusions provide a theoretical basis for the optimal design of induction heating devices in splice vulcanizers.

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张弘玉,彭炳浩,曹丽英,等. 硫化机加热板温度均匀性的多参数优化研究[J]. 科学技术与工程, , ():

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  • 收稿日期:2026-05-18
  • 最后修改日期:2026-07-19
  • 录用日期:2026-08-25
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