基于实验与CFD仿真的液态金属轴承轴心轨迹演化规律研究
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1.内蒙古科技大学;2.内蒙古科技大学 机械工程学院;3.北京航空航天大学自动化科学与电气工程学院

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TH133.3

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国家自然科学基金地区基金(52465008);重大创新平台建设(国家高新区提质进位)科技支撑项目(TZJW2025XTGXQ04)。


A Study on the Evolution of Shaft Trajectories in Liquid Metal Bearings Based on Experiments and CFD Simulations
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1.Mechanical Engineering School,Inner Mongolia University of Science Technology,Inner Mongolia Baotou;2.School of Automation Science and Electrical Engineering,Beihang University

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    摘要:

    针对高转速工况下滑动轴承的稳定性问题,本文开展了以液态金属为润滑介质的轴心轨迹特性实验研究。首先,搭建了液态金属轴承实验台,采集并分析了转速在1000~8000rpm范围内的轴心轨迹动态响应。研究发现:在低转速区间(1000~3000rpm),由于液态金属的高密度和高动压效应,轴心轨迹呈现较小的闭合环状,系统运行平稳;随着转速提升至4000rpm以上,受流体惯性力增强影响,轴心轨迹范围显著扩张并出现非线性扰动特征。随后,利用CFD数值仿真建立了液态金属润滑轴承的稳态数值模型,模拟了流场压力分布,仿真结果表明人字槽通过向心泵送效应,在轴承中段形成高度集中的压力分布。本文研究结果为液态金属轴承的结构优化与振动控制提供了实验依据,揭示了断开式人字槽在高速下的向心泵送效应与轴心轨迹发散的耦合机制。

    Abstract:

    To address the stability issues of sliding bearings under high-speed operating conditions, an experimental study on shaft center trajectory characteristics with liquid metal as the lubricant is presented in this paper. Firstly, a liquid metal bearing test rig was constructed. The dynamic responses of the shaft center trajectory across a rotational speed range of 1000–8000 rpm were collected and analyzed. It is found that a small closed loop is exhibited by the shaft centerline trajectory in the low-speed range (1000–3000 rpm). This phenomenon is caused by the high density and high hydrodynamic pressure effect of the liquid metal. Stable system operation is maintained under this condition. The range of the shaft centerline trajectory is significantly expanded as the speed increases above 4000 rpm. Non-linear disturbance characteristics are also exhibited due to the enhanced fluid inertial forces. Subsequently, a steady-state numerical model of the liquid metal-lubricated bearing is established via computational fluid dynamics (CFD). The pressure distribution of the flow field is simulated. It is indicated by the simulation results that a highly concentrated pressure distribution is created in the middle section of the bearing. This profile is generated by the herringbone grooves through a centripetal pumping effect. Experimental evidence is provided by the findings of this study for the structural optimization and vibration control of liquid metal bearings. Furthermore, the coupling mechanism between the centripetal pumping effect of a discontinuous herringbone groove at high speeds and the divergence of the axial trajectory is revealed.

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虞启辉,王鑫豪,仝晓萌,等. 基于实验与CFD仿真的液态金属轴承轴心轨迹演化规律研究[J]. 科学技术与工程, , ():

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  • 收稿日期:2026-05-13
  • 最后修改日期:2026-07-19
  • 录用日期:2026-08-25
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