中低熟页岩油原位转化电加热井井筒热-固耦合特性与安全性评价
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中国石油天然气股份有限公司勘探开发研究院

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TE38

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中国自然科学基金联合基金(U22B6004);中国博士后科学基金(GZC20242014)


Thermal-Mechanical Coupling Characteristics and Safety Evaluation of Wellbores for In-Situ Electric Heating in Medium-Low Maturity Shale Oil
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1.Research Institute of Petroleum Exploration &2.Development

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    摘要:

    中低熟页岩油原位转化需将储层长期加热至350℃以上以实现有机质热解,高温环境对加热井筒的结构完整性构成严峻挑战。目前研究多聚焦于加热效率与转化率提升,对电加热井筒在非均匀热载荷下的力学响应与安全性关注不足。针对电加热器在水平井段易偏心贴壁导致的非对称加热问题,本文建立了井筒-水泥环-地层非稳态传热模型,揭示了偏心加热条件下的温度场演化规律;进一步构建热-固耦合理论模型,分析了套管热应力与热位移的动态分布特征,重点对比了中心加热与偏心加热两种工况下井筒的力学响应差异。研究表明,加热器偏心贴壁是决定井筒安全性的关键因素,偏心加热导致套管下外壁形成局部“热斑”,其热应力较上外壁提高30%以上,安全系数降低25%~40%。敏感性分析表明,热膨胀系数、加热温度、偏心距、套管壁厚及导热系数是影响安全性的主控参数,其中热膨胀系数最为敏感,每降低10%可提升安全系数12%~15%。推荐优选Q125及以上钢级、热膨胀系数≤11.5×10??/℃、导热系数≥45 W/(m·K)的套管材料,并控制加热器偏心距≤20 mm、升温速率<10℃/天。

    Abstract:

    The in-situ conversion of medium-low maturity shale oil requires long-term heating of the reservoir to temperatures exceeding 350℃ to achieve organic matter pyrolysis. The high-temperature environment poses severe challenges to the structural integrity of the heating wellbore. While existing research has primarily focused on improving heating efficiency and conversion rates, insufficient attention has been paid to the mechanical response and safety of electrically heated wellbores under non-uniform thermal loads. To address the asymmetric heating issue caused by the eccentricity of electric heaters against the casing wall in horizontal sections, a transient heat transfer model of the wellbore-cement-formation system was established, and the evolution of the temperature field under eccentric heating conditions was revealed. Furthermore, a thermo-mechanical coupling theoretical model was developed to analyze the dynamic distribution characteristics of casing thermal stress and thermal displacement, with emphasis placed on comparing the mechanical response differences of the wellbore under concentric and eccentric heating conditions. The results indicate that heater eccentricity against the casing wall is the key factor determining wellbore safety. Eccentric heating induces localized "hot spots" on the lower outer wall of the casing, where the thermal stress is increased by more than 30% compared to the upper outer wall, and the safety factor is reduced by 25%~40%. Sensitivity analysis demonstrates that the coefficient of thermal expansion, heating temperature, eccentricity, casing wall thickness, and thermal conductivity are the dominant parameters affecting safety, among which the coefficient of thermal expansion is the most sensitive—a 10% reduction in this coefficient increases the safety factor by 12%~15%. It is recommended that casing materials with a steel grade of Q125 or higher, a coefficient of thermal expansion ≤ 11.5×10??/°C, and a thermal conductivity ≥ 45 W/(m·K) be selected, and that the heater eccentricity be controlled to ≤ 20 mm with a heating rate of < 10°C/day.

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张森,赵文智,吴永彬,等. 中低熟页岩油原位转化电加热井井筒热-固耦合特性与安全性评价[J]. 科学技术与工程, , ():

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  • 收稿日期:2026-03-26
  • 最后修改日期:2026-04-08
  • 录用日期:2026-04-17
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