楔形螺旋槽机械密封的润滑与泄漏特性分析
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东北林业大学机电工程学院

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TH117

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黑龙江省重点研发计划项目(GZ20220097);黑龙江省重点研发计划项目(2023ZX03A01)


Analysis of Lubrication and Leakage Characteristics of Wedge-Shaped Spiral Groove Mechanical Seals
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Mechatronics Engineering College,Northeast Forestry University

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    摘要:

    针对水下机械手机械切割臂执行器输出轴转速中等、载荷较大且介质压力变化的工况下,机械密封在长期运行过程中易出现摩擦损耗大、局部温升集中及密封失效风险。本文提出一种楔形螺旋槽端面密封结构,通过建立混合润滑模型,系统分析了槽型参数、粗糙度与工况对密封动压效应、泄漏特性及摩擦性能的影响规律;对比分析楔形螺旋槽与等深螺旋槽的流体动压性能与温升变化。结果表明:槽深增大会增强液膜动压承载力,超过3μm后提升效果趋于饱和;泄漏量与液膜承载力随槽数的增加线性增大;螺旋角对动压效应与泄漏量呈非线性影响;粗糙度增大,摩擦系数上升,润滑状态由流体摩擦向边界摩擦迁移。与等深槽相比,楔形螺旋槽液膜承载力降低79.4%,降低热量集中,达到混合摩擦效果。本研究可为水下装备机械密封的结构设计提供参考。

    Abstract:

    In order to address the issues of high friction loss, localized temperature rise concentration, and sealing failure risk in mechanical seals during long-term operation under conditions of medium rotational speed, heavy load, and varying medium pressure for the output shaft of an underwater manipulator"s mechanical cutting arm actuator, a wedge-shaped spiral groove end face seal structure was proposed. A mixed lubrication model was used to systematically investigate the effects of groove parameters, roughness, and operating conditions on the hydrodynamic pressure effect, leakage characteristics, and friction performance of the seal. The hydrodynamic performance and temperature variations of the wedge-shaped spiral groove and the constant-depth spiral groove were compared. The results show that the hydrodynamic load-carrying capacity of the liquid film increases with groove depth, but the improvement tends to saturate when the depth exceeds 3 μm. Both leakage rate and load-carrying capacity increase linearly with the number of grooves. The spiral angle exerts a nonlinear influence on the hydrodynamic effect and leakage rate. As roughness increases, the friction coefficient rises, and the lubrication state transitions from fluid lubrication to boundary lubrication. It is concluded that, compared with the constant-depth groove, the wedge-shaped spiral groove reduces the load-carrying capacity of the liquid film by 79.4%, alleviates heat concentration, and achieves a mixed friction effect. This study provides a reference for the structural design of mechanical seals in underwater equipment.

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张健,张馨洋,胡志栋. 楔形螺旋槽机械密封的润滑与泄漏特性分析[J]. 科学技术与工程, , ():

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  • 收稿日期:2026-02-27
  • 最后修改日期:2026-04-14
  • 录用日期:2026-05-10
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