高压往复除鳞泵排液阀的多相流仿真及失效机理研究
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1.内蒙古科技大学;2.众诚瑞来天津液压机械有限责任公司

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TH137

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内蒙古自然科学(2024LHMS05035)


Multiphase Flow Simulation and Failure Mechanism Analysis of the Discharge Valve in a High-Pressure Reciprocating Descaling Pump
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Inner Mongolia University of Science and Technology

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    摘要:

    针对高压往复除鳞泵排液阀因气蚀损伤与冲蚀磨损导致的失效问题,本文采用AMESim与Fluent联合仿真方法,结合Generic冲蚀模型与Zwart-Gerber-Belamri气蚀模型,对其启闭全过程的气-液-固多相流场进行模拟仿真。结果表明:排液阀开启过程中滞后约0.003 s,关闭过程中滞后约0.002 s,并引发压力冲击、流量突变及回流;冲蚀磨损主要集中在阀芯过流面和底部端面,关闭阶段的回流造成二次冲蚀,使磨损区转移至过流面;气蚀损伤集中于过流面,且关闭过程因回流作用而显著加剧。仿真预测的“T”形冲蚀豁口与“蜂窝状”气蚀剥落形貌与实际失效一致,证实阀芯失效为气蚀与冲蚀共同作用所致。本研究可为高压往复除鳞泵排液阀的可靠性设计提供理论依据和实践指导。

    Abstract:

    To address the failure problem of the discharge valve in high-pressure reciprocating descaling pumps caused by cavitation damage and erosion wear, this study adopted a co-simulation approach using AMESim and Fluent, incorporating the Zwart-Gerber-Belamri cavitation model and the Generic erosion model to simulate the gas-liquid-solid multiphase flow field throughout its opening and closing processes.The results show that during the opening process, the discharge valve experiences a lag of approximately 0.003?s, while during the closing process, the lag is about 0.002?s. These lags induce pressure impacts, sudden flow changes, and backflow. Erosion wear primarily concentrates on the flow-passing surface and the bottom end face of the valve core. Backflow during the closing stage causes secondary erosion, shifting the wear zone to the flow-passing surface. Cavitation damage is mainly focused on the flow-passing surface and is significantly aggravated by backflow during the closing process. The simulated “T”-shaped erosion notch and “honeycomb-like” cavitation spalling morphology are consistent with actual failure patterns, confirming that valve core failure results from the combined action of cavitation and erosion. This research can provide theoretical basis and practical guidance for the reliability design of discharge valves in high-pressure reciprocating descaling pumps.

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刘文广,孙杰,宁国豪,等. 高压往复除鳞泵排液阀的多相流仿真及失效机理研究[J]. 科学技术与工程, , ():

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  • 收稿日期:2026-01-24
  • 最后修改日期:2026-04-07
  • 录用日期:2026-05-10
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