基于热影响区细分的X80管道环焊缝组织与力学性能研究
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中国石油大学华东储运与建筑工程学院

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TE88

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国家自然科学(12272412,12202502);山东省自然科学基金(ZR2022QE039);中央高校基本科研业务费专项资金(23CX03002A,24CX06008A)。


Microstructure and Mechanical Properties of X80 Pipeline Girth Welds Based on Sub-Zone Characterization of the Heat-Affected Zone
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College of Pipeline and Civil Engineering, China University of Petroleum(East China)

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    摘要:

    管道环焊缝焊接热循环期间,焊接诱发接头区域(尤指热影响区)发生组织与性能改变。因峰值温度不同,热影响区形成梯度变化的多个亚区域,其微观结构梯度差异是决定管道失效行为的关键因素。本文采用电子显微镜对X80管道环焊缝组织展开观察,通过热模拟试验制备热影响区各亚区试样,进而开展硬度测试与小冲杆试验,系统分析了管道环焊缝不同区域的组织特征与力学性能差异。研究结果表明:热模拟技术能够高度还原实际焊接接头的组织特征,模拟试样在粗晶区(CGHAZ)、细晶区(FGHAZ)及临界区(ICHAZ)的相组成与显微结构与实际接头呈现出极高的一致性。在力学性能方面,研究揭示了显著的性能梯度:相比于母材,粗晶区发生了严重的软化现象,而细晶区则表现出硬度的回升与强度的异常强化。机理分析表明,HAZ的性能演变是析出相溶解、晶粒尺寸变化及相变产物类型综合作用的结果。本报告将详细阐述上述发现,验证热模拟技术在评估窄小HAZ性能方面的有效性,为高钢级管道的完整性评价提供理论依据与数据支撑。

    Abstract:

    During the welding thermal cycle of pipeline girth welds, the weld-affected joint region—particularly the heat-affected zone (HAZ)—undergoes pronounced microstructural evolution and concomitant changes in mechanical performance. Owing to spatial variations in peak temperature, the HAZ is subdivided into multiple sub-zones with distinct gradients, and such microstructural heterogeneity is a key factor governing pipeline failure behavior. In this work, the microstructures of X80 pipeline girth welds were characterized by electron microscopy. Thermal simulation was employed to produce representative specimens for individual HAZ sub-zones, followed by Vickers hardness measurements and small punch testing (SPT) to systematically evaluate the microstructure–property relationships across different regions of the joint. The results demonstrate that thermal simulation can reproduce the microstructural characteristics of the actual welded joint with high fidelity: the phase constituents and microstructural features of the simulated coarse-grained HAZ (CGHAZ), fine-grained HAZ (FGHAZ), and intercritical HAZ (ICHAZ) exhibit excellent agreement with those in the corresponding regions of the real weld. Mechanically, a pronounced performance gradient is observed: compared with the base metal, the CGHAZ exhibits severe softening, whereas the FGHAZ shows a recovery in hardness and an anomalous strengthening in terms of strength. Mechanistic analysis indicates that the HAZ property evolution results from the coupled effects of precipitate dissolution, grain-size variation, and the nature of transformation products. These findings validate the effectiveness of thermal simulation for assessing the performance of extremely narrow HAZsub-zones and provide a theoretical basis and experimental evidence for integrity assessment of high-grade pipelines.

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李仕儒,王宇,曹宇光,等. 基于热影响区细分的X80管道环焊缝组织与力学性能研究[J]. 科学技术与工程, , ():

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  • 收稿日期:2026-01-21
  • 最后修改日期:2026-04-09
  • 录用日期:2026-05-10
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