油基钻井液用新型异构互锁堵漏材料研制
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1.中国石油大学(华东)石油工程学院,中国石油集团长城钻探工程有限公司工程技术研究院;2.中国石油大学(华东)石油工程学院;3.西南石油大学石油与天然气工程学院;4.中国石油集团长城钻探工程有限公司工程技术研究院;5.中国石油集团长城钻探工程有限公司钻井液公司

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TE254

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国家自然科学基金项目(面上项目,重点项目,重大项目)


Research on New Isomeric Interlocking Plugging Material for Oil-Based Drilling Fluids
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1.,China University of Petroleum;2.China University of Petroleum;3.School of Petroleum Engineering, Southwest Petroleum University;4.Research Institute of Engineering and Technology, CNPC Great Wall Drilling Engineering Co.LTD;5.School of Petroleum Engineering, China University of Petroleum;6.Research Institute of Engineering and Technology, CNPC Great Wall Drilling Engineering Co.LTD.;7.Drilling Fluid Company, CNPC Great Wall Drilling Engineering Co.LTD

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    摘要:

    油基钻井液技术在非常油气资源勘探开发过程中应用广泛,而井漏是油基钻井液应用过程中最常见的技术难题之一。针对油基钻井液堵漏材料单一,易返吐、站不住等难题,通过以橡胶、改性纳微米材料、硬脂酸、偶联剂、防老化剂、促进剂等为原料,利用干法混炼法增强橡胶,采用模压法对增强橡胶进行异构互锁造型,得到异构互锁堵漏材料。异构互锁堵漏材料为三角锥体+三个榫卯结构的互锁结构,在压差作用下挤压变形,使得颗粒间完成互锁,提高结构强度;异构互锁堵漏材料颗粒大小为1-5mm,抗温大于150℃,密度为1.45-1.5g/cm3,在油基钻井液中具有较好的亲油性和分散性,在柴油中膨胀率约小于5%,弹性变形系数为0.3-0.4,具有较好的弹性。针对不同宽度的裂缝,封堵承压大于4MPa。异构互锁堵漏材料进入地层后在正压差条件下产生互锁及形变,增强了堵漏材料在封堵层中的驻留性和结构强度,进而提高了封堵承压效果。异构互锁堵漏材料在页岩气井进行了现场试验,堵漏一次成功,可满足页岩油气/致密油气水平井安全、快速、高效钻进的要求

    Abstract:

    Oil-based drilling fluid technology is widely used in the exploration and development of unconventional oil and gas resources. Well leakage is one of the most common technical problems encountered during the application of oil-based drilling fluids. To address challenges of oil-based drilling fluid such as limited options for leak-sealing materials, susceptibility to backflow, and poor stability, a isomeric interlocking leak-sealing material was developed. This material utilizes rubber, modified nano-micron materials, stearic acid, coupling agents, anti-aging agents, and accelerators as raw components. Dry mixing techniques were employed to reinforce the rubber, followed by compression molding to create an interlocking, heterogenous structure. The isomeric interlocking leak-sealing material features a triangular pyramid and three mortise-and-tenon interlocking structure. Under pressure differentiace, it deforms and compresses, enabling interlocking between particles to enhance structural strength. Particle size ranges from 1-5 mm with temperature resistance exceeding 150℃ and density of 1.45-1.5 g/cm3. It exhibits excellent lipophilicity and dispersivity in oil-based drilling fluids with expansion rate in diesel fuel below 5% and the elastic deformation coefficient of 0.3-0.4, ensures superior elasticity. It seals fractures of varying widths under pressure exceeding 4 MPa. After entering the formation under positive pressure difference, the isomeric interlocking leak-sealing material undergoes interlocking and deformation. It enhances the material's retention and structural strength within the leak-sealing layer, thereby improving pressure-bearing performance. Field testing in shale gas wells demonstrated successful leak-sealing on the first attempt, meeting the requirements for safe, rapid, and efficient drilling of horizontal wells in shale oil/gas and tight oil/gas reservoirs.

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杨鹏,孙金声,苏俊霖,等. 油基钻井液用新型异构互锁堵漏材料研制[J]. 科学技术与工程, , ():

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  • 收稿日期:2026-01-20
  • 最后修改日期:2026-02-01
  • 录用日期:2026-02-06
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