带压作业一体式双向承载卡瓦承载性能研究
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1.西南石油大学;2.西南石油大学机电工程学院

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TE931

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国家自然科学基金(52204050);四川省科技计划项目(2025ZDZX0029)


Research on Load-Bearing Performance of Integrated Bidirectional Load-Bearing Slips for Snubbing Operations
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Southwest Petroleum University

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    摘要:

    针对带压作业卡瓦组协同可靠性低、体积庞大的问题,本文创新提出一种一体式双向承载卡瓦。基于卡瓦系统多体弹塑性接触控制方程,构建了卡瓦承载极限计算有限元模型,模型误差小于5%,研究了包角、齿高、倾角与瓣数对一体式双向承载卡瓦极限承载力及油管Mises应力分布的影响。结果表明:增大包角(60 °~84 °)可提升卡瓦极限承载力改善油管应力分布均匀性;齿高存在临界优化值,4 mm齿高在增强单齿抗剪能力的同时有效降低了应力集中;倾角过大会降低承载能力,且在12 °时承载力骤降;瓣数最优区间为6~8瓣,瓣数过多时单瓣接触面积不足导致局部过载。本文研究工作可为一体式双向承载卡瓦的设计及优化提供理论指导。

    Abstract:

    In order to address the problems of low collaborative reliability and bulky structure of conventional slip assemblies in snubbing operations, an integrated bidirectional load-bearing slip was innovatively proposed. Based on the multi-body elastoplastic contact governing equations of the slip system, a finite element model for calculating the ultimate load-bearing capacity of the slip was established, with a model error of less than 5%. This model was used to investigate the effects of wrap angle, tooth height, inclination angle, and number of segments on the ultimate load-bearing capacity of the integrated bidirectional load-bearing slip and the Mises stress distribution on the tubing. The results show that increasing the wrap angle (from 60° to 84°) improves the ultimate load-bearing capacity of the slip and enhances the uniformity of tubing stress distribution; the tooth height has a critical optimal value, where a tooth height of 4 mm enhances the single-tooth shear resistance while effectively reducing stress concentration; an excessively large inclination angle reduces the load-bearing capacity, with a sharp drop at 12°; the optimal range for the number of segments is 6 to 8, while too many segments lead to insufficient contact area per segment and consequently local overload. It is concluded that this research can provide theoretical guidance for the design and optimization of integrated bidirectional load-bearing slips.

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董亮亮,徐强,祝效华,等. 带压作业一体式双向承载卡瓦承载性能研究[J]. 科学技术与工程, , ():

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  • 收稿日期:2026-01-07
  • 最后修改日期:2026-06-10
  • 录用日期:2026-07-27
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