极限道路工况下智能采样机器人重载平台振动响应与拉挤型材-钢混合结构优化
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1.北京工业大学建筑工程学院;2.北京工业大学建筑工程学院,北京工业大学重庆研究院;3.国华青岛智能装备有限公司;4.北京交通发展研究院

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TH122;O327

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国家自然科学基金项目(面上项目,重点项目,重大项目),山东省技术创新引导计划(2023LYXZ030)


Vibration response of the heavy-duty platform of the intelligent sampling robot under extreme road conditions and optimization of the PFRP-steel hybrid structure
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College of Architectural Engineering, Beijing University of Technology

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    摘要:

    为解决智能采样机器人在极限复杂道路工况下运行过程中面临的结构安全与振动控制问题,提升重载移动平台在冲击与随机激励作用下的运行稳定性与可靠性。本文基于有限元数值模拟方法,建立了平台骨架与整体有限元模型,结合冲击越障与随机振动工况开展了静力与动力响应分析,构建了多指标振动评价体系并进行了减振参数优化,在此基础上提出并验证了拉挤型材(PFRP)—钢混合结构平台的轻量化设计方案。结果表明:平台骨架在典型静力工况下最大等效应力为68.26 MPa,最大变形为0.080 mm,具有充足的强度和刚度裕度;在冲击越障与随机振动工况下,平台振动响应分别以俯仰模态和侧倾模态为主,具有良好的姿态稳定性,且车速变化对振动水平的影响整体大于路谱等级变化;当减振器阻尼比由0.2增至0.4时,平台在两种随机振动工况下的5~50 Hz带限加速度峰值分别降低35%和31%,在此基础上适度提高减振器刚度可进一步降低平台振动响应;PFRP—钢混合结构平台在满足静力刚度与承载要求的前提下,空载减重约50%、满载减重约33%,能够显著削减冲击工况下的位移峰值,并在各工况下同步降低带限加速度RMS和速度RMS等振动响应指标。

    Abstract:

    This study addresses the challenges of structural safety and vibration control for intelligent sampling robots operating under extreme and complex road conditions. The aim is to enhance the stability and reliability of heavy-duty mobile platforms subjected to impact and random excitations. Finite element numerical simulations were used to develop models for the platform frame and the complete platform. Static and dynamic response analyses were conducted under combined impact obstacle-crossing and random road spectrum conditions. A multi-index vibration evaluation system was established, followed by the optimization of vibration damping parameters. Subsequently, a lightweight design for a PFRP-steel hybrid structural platform was proposed and validated. The results show that under typical static loading conditions, the maximum von Mises stress and maximum deformation of the platform frame are 68.26 MPa and 0.080 mm, respectively, indicating sufficient strength and stiffness margins. Under obstacle-impact and random road-profile excitations, the vibration responses of the platform are dominated by pitching and rolling modes, respectively, while maintaining favorable attitude stability. The influence of vehicle speed on the vibration level is generally greater than that of the road-profile grade. When the damper damping ratio increases from 0.2 to 0.4, the 5–50 Hz band-limited acceleration peaks under the two random vibration conditions decrease by 35% and 31%, respectively. On this basis, a moderate increase in damper stiffness can further reduce the platform vibration response. Under the premise of satisfying the static stiffness and load-bearing requirements, the proposed PFRP–steel hybrid platform reduces the unloaded mass by approximately 50% and the fully loaded mass by approximately 33%. It can significantly reduce the displacement peak under impact conditions and simultaneously decrease vibration response indicators such as band-limited acceleration RMS and velocity RMS under different operating conditions.

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石磊磊,彭凌云,赵铭辉,等. 极限道路工况下智能采样机器人重载平台振动响应与拉挤型材-钢混合结构优化[J]. 科学技术与工程, , ():

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  • 收稿日期:2025-12-18
  • 最后修改日期:2026-05-25
  • 录用日期:2026-06-30
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