Ⅳ型压力容器金属阀座裙边凹口结构参数优化设计与力学仿真
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1.河南理工大学机械与动力工程学院;2.洛阳安和压力容器制造有限公司

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TH49

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河南省科技副总项目(HNFZ20250486);企业委托项目(No. H25-315);河南理工大学博士基金(B2020-30)


Parametric Optimization and Mechanical Analysis of Skirt-Notch Structures for Metal Boss in Type IV Pressure Vessels
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1.School of Mechanical and Power Engineering,Henan Polytechnic University;2.Luoyang Anhe Pressure Vessel Manufacturing Co,Ltd

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    摘要:

    金属阀座是Ⅳ型压力容器的受力部件,通常为一体化完整裙边结构,在提拉载荷作用下会产生应力集中现象,降低结构强度与使用寿命。本文提出一种金属阀座裙边凹口结构,以提高Ⅳ型压力容器在提拉搬运时金属阀座裙边应力分布的均匀性。首先,根据金属阀座基本尺寸推导出裙边凹口结构个数、长度和宽度的理论计算公式,并在给定条件下计算出参数的取值范围。然后,建立Ⅳ型压力容器封头段结构力学有限元模型,以金属阀座裙边Mises应力差值作为应力分布均匀性的评价指标。最后,采用单因素试验与响应面法组合,对裙边凹口参数进行分析与优化。研究结果表明,随着长度、宽度和个数的增加,Mises应力差值先下降后上升,对Mises应力差值的影响顺序是个数>宽度>长度。采用长度为7.8 mm、宽度为16.3 mm、个数为3的优选参数后,相比于传统金属阀座,新型金属阀座的Mises应力差值降低了45.1%,应力分布更加均匀,可有效提高Ⅳ型压力容器金属阀座的结构强度与使用寿命。

    Abstract:

    The metal boss is a key load-bearing component of Type IV pressure vessels and usually features an integrated full-skirt structure. Under lifting loads, stress concentration tends to occur in the skirt region, which reduces structural strength and service life. To address this issue, a skirt-notch structure is proposed to improve stress distribution uniformity in the boss skirt during lifting and handling. First, theoretical formulas for the notch number, length, and width were derived from the basic dimensions of the metal boss, and the corresponding parameter ranges were determined. Then, a finite element model of the vessel head section was established, and the Mises stress difference in the boss skirt was adopted as the evaluation index. Finally, the notch parameters were analyzed and optimized using a combination of single-factor analysis and response surface methodology. The results show that the Mises stress difference first decreases and then increases with increasing notch length, width, and number, and the influence of these factors follows the order: number > width > length. Compared with the conventional metal boss, the optimized design with a notch length of 7.8 mm, a width of 16.3 mm, and a notch number of 3 reduces the Mises stress difference by 45.1%, leading to a more uniform stress distribution and improved structural strength and service life.

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牛屾,侯涛,刘现春,等. Ⅳ型压力容器金属阀座裙边凹口结构参数优化设计与力学仿真[J]. 科学技术与工程, , ():

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  • 收稿日期:2025-11-30
  • 最后修改日期:2026-04-06
  • 录用日期:2026-04-21
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