双金属空心螺钉力-电化学耦合行为分析
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1.天津理工大学天津市先进机电系统设计与智能控制重点实验室;2.天津商业大学机械工程学院;3.天津朗缪新材料科技有限公司

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R318.01

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国家自然科学基金(12502218);天津市自然科学基金(23JCZDJC00220 )


Analysis of Mechanical-Electrochemical Coupling Behavior of Bimetallic Hollow Screws
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1.Tianjin Key Laboratory for Advanced Mechatronic System Design and Intelligent Control,School of Mechanical Engineering,Tianjin University of Technology;2.School of Mechanical Engineering,Tianjin University of Commerce;3.Tianjin LangMiu New Material Technology Co,Ltd

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    摘要:

    为用于治疗垂直型股骨颈骨折(Pauwels Ⅲ型)的新型可降解螺钉损耗防控提供理论依据,系统探讨了双金属螺钉在股骨环境中受到的应力与电偶腐蚀的耦合作用。基于CT数据构建三维股骨模型。对于组装螺钉,提出了三种几何结构,赋予钛/镁合金(Titanium/Magnesium alloy, Ti/Mg)和钛/锌合金(Titanium/Zinc alloy, Ti/Zn)两组材料属性以提供不同的力学特性和电化学特征(阴极阳极面积比(Cathode area/Anode area?,? Sc/Sa);电位差;阴极阳极距离)。通过多物理场有限元模型,将不同程度的螺钉电化学腐蚀行为和应力进行耦合分析。研究结果表明:Ti/Zn组合螺钉在50 天腐蚀过程中最高电流密度和最高应力分别为1.48 A/m2和66.16 MPa,相比Ti/Mg组合(最高电流密度3.34 A/m2,应力264 MPa)降低55.69%和74.94%;0.43的Sc/Sa对单一腐蚀和承载的影响最大(Ti/Mg组合中该类型螺钉的最高电流密度和最高应力分别为0.43 A/m2和165 MPa),其程度显著低于Sc/Sa为3.34和1.11的两种情况;超出材料屈服点的应力集中效应(最高应力265 MPa)与腐蚀相互作用明显加速了材料的退化(对应加速腐蚀厚度33 μm)。可见电偶腐蚀和机械应力的耦合作用显著影响双金属材料的力学性能和耐腐蚀性。通过优化Sc/Sa、金属套筒几何结构和腐蚀电位差等因素,可提高螺钉的耐腐蚀性和力学稳定性。

    Abstract:

    The coupling effect between stress and galvanic corrosion on bimetallic screws in the femoral environment was systematically investigated for the sake of providing a theoretical basis for the wear prevention and control of a novel degradable screw used in the treatment of vertical femoral neck fractures (Pauwels type III). A three-dimensional model of the femoral based on the CT data was created. With respect to the assembled screws, three geometric structures were proposed, and two sets of material properties, namely titanium/magnesium alloy (Ti/Mg) and titanium/zinc alloy (Ti/Zn) were assigned to afford different mechanical and electrochemical characteristics (cathode area/anode area ratio (Sc/Sa); potential difference; cathode-anode distance). Through a multi-physics finite element model, the electrochemical corrosion behaviors and stresses of the screws at different degrees were coupled and analyzed. The research results showed that: in the 50-day corrosion process, the Ti/Zn composite screw had the maximum current density and maximum stress of 1.48 A/m2 and 66.16 MPa, respectively, which are 55.69% and 74.94% less than those of the Ti/Mg composite (maximum current density of 3.34 A/m2 and a stress of 264 MPa). An Sc/Sa of 0.43 had the greatest effect on both single corrosion and load-bearing (the maximum current density and maximum stress of this type of screw in the Ti/Mg composite were 0.43 A/m2 and 165 MPa, respectively), lower than that for Sc/Sa values of 3.34 and 1.11, by a significant margin. The stress concentration effect is higher than the yield point of the material (maximum stress of 265 MPa), through an interaction with the corrosion, had a remarkable effect on which the material degradation was strongly accelerated (corresponding to accelerated corrosion thickness of 33 μm). The coupling effect of galvanic corrosion and mechanical stress on the mechanical properties and corrosion resistance of bimetallic materials has a great influence. Optimizing factors such as the geometric structure of the Sc/Sa metal sleeve and the corrosion potential difference can improve the corrosion resistance and mechanical stability of the screw.

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李德智,战楠,张晓川,等. 双金属空心螺钉力-电化学耦合行为分析[J]. 科学技术与工程, , ():

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  • 收稿日期:2025-11-25
  • 最后修改日期:2026-04-04
  • 录用日期:2026-04-21
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