基于多物理场耦合数字孪生的轴承小样本故障诊断方法
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作者单位:

1.内蒙古科技大学机械工程学院;2.内蒙古科技大学数智产业学院

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中图分类号:

TH133.33

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国家自然科学基金(52365014);内蒙古自治区自然科学基金(2025QN05040);鄂尔多斯市井工煤矿智慧化生产与安全管理关键技术研究与示范项目(KCX2024010)


A Small-Sample Bearing Fault Diagnosis Method Based on a Multi-Physics Coupled Digital Twin
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Affiliation:

1.College of Mechanical Engineering,Inner Mongolia University of Science and Technology;2.School of Digital and Intelligent Industry, Inner Mongolia University of Science and Technology;3.School of Digital and Intelligent Industry,Inner Mongolia University of Science and Technology,Baotou

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    摘要:

    针对传统深度学习模型在轴承故障诊断中存在的样本稀缺与精度下降问题,本文提出了一种基于多物理场耦合数字孪生的轴承故障诊断方法。首先,综合考虑轴承几何结构特征及热–固耦合效应,构建高保真的多物理场数字孪生模型,用于生成不同故障模式下的孪生数据,以弥补真实样本不足。其次,为克服传统深度学习模型在多尺度特征提取方面的局限,设计多尺度卷积神经网络(MSCNN),并与少量真实样本联合训练,以提升模型在小样本条件下的故障识别精度。最后,在轴承试验台上开展实验验证。实验结果表明,该方法在多种工况下的故障诊断准确率显著提升,具有优异的泛化性能与稳定性,可为小样本条件下的智能故障诊断提供有效的技术途径。

    Abstract:

    To tackle the challenges of sample scarcity and performance degradation inherent in traditional deep learning–based bearing fault diagnosis, this study proposes a novel fault diagnosis framework grounded in a multi-physical-field-coupled digital twin. First, a high-fidelity digital twin model is developed by comprehensively incorporating the bearing’s geometric configuration and thermo-solid coupling effects, enabling a more realistic representation of its operational behavior. The model is then employed to synthesize twin datasets corresponding to diverse fault modes, thereby mitigating the scarcity of real experimental samples. Second, to overcome the limitations of conventional deep learning architectures in multi-scale feature representation, a multi-scale convolutional neural network (MSCNN) is devised and jointly trained with a limited set of real samples to enhance fault recognition accuracy under small-sample conditions. Finally, extensive experiments are conducted on a bearing test bench platform to validate the proposed approach. Experimental results demonstrate that the proposed method substantially enhances diagnostic accuracy across diverse operating conditions, exhibits superior generalization and stability, and offers a promising solution for intelligent fault diagnosis in small-sample scenarios.

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引用本文

张文扬,张超,张席铭,等. 基于多物理场耦合数字孪生的轴承小样本故障诊断方法[J]. 科学技术与工程, , ():

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  • 收稿日期:2025-11-18
  • 最后修改日期:2026-04-21
  • 录用日期:2026-05-09
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