气泡诱导下驱动电机轴承油膜击穿机理研究
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1.河南科技大学 机电工程学院;2.洛阳轴研科技有限公司

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TH133.33+1;TM315

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清华大学高端装备界面科学与技术全国重点实验室开放基金资助项目(SKLTKF24B09);国家自然科学基金青年项目(52205096);国家重点研发计划项目(2020YFB2007303);中原科技创新青年拔尖团队项目


Research on the Mechanism of Bubble-Induced Oil Film Breakdown and Electrical Erosion in Motor Bearings
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College of Mechatronic Engineering, Henan University of Science and Technology

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    摘要:

    为探究驱动电机轴承电蚀机理,本研究针对润滑油膜中微气泡对电击穿过程的影响开展仿真研究。以6208型深沟球轴承为对象,建立含气泡油膜击穿理论模型及瞬态电场仿真模型,分析气泡存在下的电场分布与击穿过程,并量化气泡半径、位置及数量对击穿特性的增益效应。结果表明:气泡诱发局部电场畸变,最大场强达1.6×10? V/m,击穿时间较无气泡工况缩短13.1%;增大气泡半径、减小气泡与放电电极间距或增加气泡数量均会增强电场畸变程度,显著降低油膜绝缘强度并加速击穿进程。研究揭示了微气泡对轴承油膜电蚀行为的促进机制,为驱动电机可靠性提升提供理论依据。

    Abstract:

    To investigate the electrical erosion mechanism of drive motor bearings, a simulation study was conducted to examine the influence of micro-bubbles in the lubricating oil film on the electrical breakdown process. The 6208 deep groove ball bearing was taken as the research object. A theoretical model and a transient electric field simulation model for oil film breakdown containing bubbles were established. The electric field distribution and breakdown process under bubble conditions were analyzed, and the gain effects of bubble radius, location, and quantity on breakdown characteristics were quantified. The results show that local electric field distortion is induced by bubbles, with the maximum field strength reaching 1.6×10? V/m. The breakdown time is shortened by 13.1% compared to bubble-free conditions. The electric field distortion is enhanced by increasing bubble radius, reducing the bubble–electrode distance, or raising bubble number, which significantly reduces the insulating strength of the oil film and accelerates the breakdown process. The gain mechanism of micro-bubbles on the electrical erosion behavior of bearing oil films is revealed, providing a theoretical basis for improving the reliability of drive motors.

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杨传猛,范正钊,邱明,等. 气泡诱导下驱动电机轴承油膜击穿机理研究[J]. 科学技术与工程, , ():

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  • 收稿日期:2025-11-18
  • 最后修改日期:2026-04-13
  • 录用日期:2026-04-21
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