X65/Inconel625双金属复合管焊后残余应力及极限承载力分析[ ]
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作者单位:

1.中国石油大学 安全与海洋工程学院;2.海洋装备金属材料及其应用全国重点实验室

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中图分类号:

TG407

基金项目:

国家自然科学基金资助项目(52222111;52171286).


Analysis of Residual Stress Distribution and Ultimate Load Capacity of X65/Inconel625 Bimetallic Composite Pipes after Welding
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Affiliation:

1.School of Safety and Ocean Engineering,China University of Petroleum;2.State Key Laboratory of Metallic Materials for Marine Equipment and Applications

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    摘要:

    海底管道输送的油气含有大量腐蚀介质,而双金属复合管凭借其承载效率高、耐腐蚀性强等优点,正逐步应用于海洋油气输送领域。为提升模拟计算的真实性与可靠性,从复合管中取样,通过实验确定界面尺寸,进而构建含冶金界面的双金属复合管焊接有限元模型。通过DFLUX子程序和生死单元模拟了管道焊接的动态过程,采用热-力耦合法分析了焊接残余应力的分布,并研究了焊接残余应力对管道极限承载力的影响。研究表明:焊接残余应力使得极限弯矩下的危险位置发生了变化,使极限弯矩降低20%;但对双金属复合管的极限内压和极限拉力的影响较小。焊接残余应力随着焊接热输入的增加而升高,随着焊接层数增加而减小,但焊接层数较多时,焊缝处会出现重熔现象,导致焊接残余应力回升且应力分布波动性增强。

    Abstract:

    The oil and gas transported by subsea pipelines contains a large amount of corrosive media. Bimetallic composite pipes, with advantages such as high load-bearing efficiency and strong corrosion resistance, are gradually being applied in the field of offshore oil and gas transportation. To enhance the authenticity and reliability of simulation calculations, samples were taken from the composite pipe in this study. The interface size was determined through experiments, and then a finite element model for welding of bimetallic composite pipes with a metallurgical interface was established. The dynamic process of pipeline welding was simulated using the DFLUX subroutine and element birth and death technique. The distribution of welding residual stress was analyzed by adopting the thermal-mechanical coupling method, and the influence of welding residual stress on the ultimate bearing capacity of the pipeline was studied.The results show that: welding residual stress changes the dangerous location under the ultimate bending moment and decreases the ultimate bending moment by 20%; however, it has little influence on the ultimate internal pressure and ultimate tensile force of the bimetallic composite pipe. Welding residual stress increases with the increase of welding heat input and decreases with the increase of welding layers. Nevertheless, when the number of welding layers is relatively large, remelting occurs at the weld, which leads to a rebound of welding residual stress and an increase in the fluctuation of stress distribution.

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吴芃澄,张玉,姚爽,等. X65/Inconel625双金属复合管焊后残余应力及极限承载力分析[ ][J]. 科学技术与工程, , ():

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  • 收稿日期:2025-10-30
  • 最后修改日期:2026-02-26
  • 录用日期:2026-03-25
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