基于等效流固耦合的油箱晃振疲劳寿命分析
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V233.2

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空天飞行技术全国重点实验室开放基金


Fatigue Life Analysis of Fuel Tank Sloshing and Vibration Based on Equivalent Fluid-structure Coupling Method
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    摘要:

    高超音速飞行器飞行过程中受到随机振动载荷,油箱内燃油发生晃动,导致油箱焊缝疲劳失效,影响飞行安全。本研究采用附加质量法等效随机振动载荷的复杂流固耦合计算,获得油箱焊缝应力;然后,应用三区间法和名义应力法分析了油箱焊缝寿命,并开展油箱焊缝疲劳实验进行验证。结果表明:在等效的随机载荷作用下,油箱内液面晃动不明显,附加质量法可行;焊缝最大等效应力随着油箱载重量的增加而增大,且y方向载荷作用下的等效应力最大;满载和半载时的预测寿命为16分钟和6分钟,实验寿命为29分钟和10分钟;预测寿命与实际寿命接近,验证了本文使用的方法的合理性,为晃振状态下油箱焊缝疲劳寿命预测提供了理论基础。

    Abstract:

    Hypersonic vehicles are subjected to random vibration loads during flight, and the fuel in the tank shakes, leading to fatigue failure of the tank weld, which affects flight safety. In this study, the additional mass method is used to equate the complex fluid-structure coupling calculation of random vibration loads to obtain the tank weld stress; then, the life of the fuel tank weld was analyzed by applying the three-interval method and the nominal stress method, and the fatigue experiments of the tank weld were carried out for verification. The results show that: under the equivalent random load, the liquid level in the tank shaking is not obvious, and the additional mass method is feasible; the maximum equivalent force of the weld increases with the increase of the tank load, and the equivalent force under the y-direction load is the largest; the predicted lifetimes at full load and half load are 16 minutes and 6 minutes, and the experimental lifetimes are 29 minutes and 10 minutes; the predicted lifetimes are close to the actual lifetimes, which verifies the reasonableness of the method used in this paper. The predicted life is close to the actual life, which verifies the rationality of the method used in this paper, and provides a theoretical basis for the fatigue life prediction of fuel tank weld under sloshing and vibration.

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田晶,丁铁纯,刘海涛,等. 基于等效流固耦合的油箱晃振疲劳寿命分析[J]. 科学技术与工程, 2026, 26(26): 11491-11500.
Tian Jing, Ding Tiechun, Liu Haitao, et al. Fatigue Life Analysis of Fuel Tank Sloshing and Vibration Based on Equivalent Fluid-structure Coupling Method[J]. Science Technology and Engineering,2026,26(26):11491-11500.

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历史
  • 收稿日期:2025-09-15
  • 最后修改日期:2026-09-25
  • 录用日期:2026-01-31
  • 在线发布日期: 2026-09-29
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