恶润滑弱腐蚀条件下改性PTFE旋转密封性能
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TH136

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国家自然科学基金资助项目(52305176)


Research on the Performance of Modified PTFE Rotary Seal under the Condition of Bad Lubrication and Weak Corrosion
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    摘要:

    为解决旋转密封在恶劣润滑、弱腐蚀介质与高速高压条件的耦合作用下的低使用寿命与低可靠性引发的密封失效问题,本文创新性地提出了一种新型旋转密封,密封唇采用以改性聚四氟乙烯(polytetrafluoroethylene,PTFE)为主的材料,但比普通改性PTFE质地更软,能明显降低密封温度而不增加摩擦扭矩,还设计和搭建了旋转密封温度与扭矩测试试验台,试验研究了密封的温度和摩擦扭矩特性,并将不同转速下唇形密封和改性PTFE旋转密封的温度和摩擦扭矩进行了对比。试验结果表明,相对于唇形密封,恶润滑时改性PTFE旋转密封的温度最大减少约3.58 ℃,同等转速下的摩擦扭矩减少约0.005 N·m,弱腐蚀介质时改性PTFE旋转密封的温度最大减少约0.89 ℃,同等转速下的摩擦扭矩减少约0.015 N·m,由于弱腐蚀介质具有一定压力,相对于恶润滑时,弱腐蚀介质时改性PTFE旋转密封和唇形密封的摩擦扭矩增加约0.045 N·m。可见本文提出的改性PTFE旋转密封能确保旋转密封正常工作,从而为减少因旋转密封失效导致的旋转机械故障提供技术支撑。

    Abstract:

    In order to solve the problem of seal failure caused by low useful life and low reliability of rotary seals under the combined effects of bad lubrication, weak corrosive medium, high speed, high pressure conditions, a new type of rotary seal was innovatively proposed in this research. The sealing lip was made of modified polytetrafluoroethylene (PTFE), but it was softer than ordinary modified PTFE, which could significantly reduce the sealing temperature without increasing the friction torque. A rotary seal temperature and torque test bench was designed and built, and the temperature and friction torque characteristics of the seal were studied experimentally. The temperature and friction torque of lip seal and modified PTFE rotary seal at different speeds were compared. The test results show that compared with the lip seal, when the lubrication is bad, the temperature of the modified PTFE rotary seal is reduced by about 3.58 °C, and the friction torque at the same speed is reduced by about 0.005 N·m. When the corrosive medium is weak, the temperature of the modified PTFE rotary seal is reduced by about 0.89 °C, and the friction torque at the same speed is reduced by about 0.015 N·m. Due to the certain pressure of the weak corrosive medium, compared with the bad lubrication, the friction torque of the modified PTFE rotary seal and the lip seal increases by about 0.045 N·m when the corrosive medium is weak. It can be seen that the modified PTFE rotary seal proposed in this research can ensure the normal operation of the rotary seal, thus providing technical support for reducing the rotary mechanical failure caused by the failure of the rotary seal.

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刘春瑞,肖高绘,贾兴运. 恶润滑弱腐蚀条件下改性PTFE旋转密封性能[J]. 科学技术与工程, 2026, 26(20): 8655-8660.
Liu Chunrui, Xiao Gaohui, Jia Xingyun. Research on the Performance of Modified PTFE Rotary Seal under the Condition of Bad Lubrication and Weak Corrosion[J]. Science Technology and Engineering,2026,26(20):8655-8660.

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  • 收稿日期:2025-08-26
  • 最后修改日期:2026-04-17
  • 录用日期:2026-01-09
  • 在线发布日期: 2026-07-27
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