基于函数反卷积优化的矿用托辊故障声源定位
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TH222

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国家自然科学(52274153);安徽理工大学环境友好材料与职业健康研究院研发专项基金资助项目(ALW2021YF10);


Research on Fault Location of Mining Roller Based on? Functional Deconvolution-optimized
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    摘要:

    针对矿用带式输送机托辊故障定位存在频率混叠、定位误差较大的问题,提出一种基于函数反卷积优化的矿用带式输送机托辊故障声源定位方法。该方法重构和解析了传统故障声源定位成像函数中的互谱矩阵函数和点扩散函数,通过优化声源定位函数,提高对故障信号的分辨能力,从而有效提升定位精度,确保能够准确识别托辊的故障位置。首先,计算初始定位声源图中由旁瓣引起的峰值互谱矩阵函数,将去除峰值互谱矩阵后的修正互谱矩阵函数作为重构优化的目标互谱矩阵函数;其次,对重构后的互谱矩阵函数进行特征值分解,计算其特征向量和特征值并构成酉矩阵和对角矩阵;最后,对声源定位函数进行哈达玛幂运算,对互谱矩阵进行对应次数的哈达玛开方运算,得到重构解析后的点扩散函数,形成了函数反卷积优化的托辊故障声源定位方程组;引入加速贪婪迭代更新策略,解得故障声源定位信息。针对故障声源频率混叠的问题,采用改进麻雀算法优化的变分模态分解和改进多尺度双阈值小波多级联合滤波的去噪方法,增强声源故障特征频率的提取。实验结果表明:相较于传统托辊故障声源定位方法,该方法能够有效去除声源成像图中噪声的旁瓣干扰和提高托辊故障声源定位精度;优化后的算法在故障定位精度上达到了94.42%,多级联合去噪的信噪提高了88.25%,峰值信噪比提高了56.06%及提高了3.8倍计算速度,具有较好的精度增益和效率增益。

    Abstract:

    In response to the problems of frequency aliasing and large positioning errors in the fault location of mining belt conveyor rollers, a method for locating the sound source of mining belt conveyor roller faults based on function deconvolution optimization is proposed. The cross-spectral matrix function and point spread function within conventional fault acoustic source localization imaging functions are reconstructed and analyzed through this methodology. By optimizing the sound source localization function, the resolution of the fault signal is improved, effectively enhancing the positioning accuracy and ensuring accurate identification of the fault location of the roller. Firstly, calculate the peak cross spectral matrix function caused by sidelobes in the initial positioning sound source image, and use the corrected cross spectral matrix function after removing the peak cross spectral matrix as the target cross spectral matrix function for reconstruction optimization. Secondly, perform eigenvalue decomposition on the reconstructed cross spectral matrix function, calculate its eigenvectors and eigenvalues, and construct unitary and diagonal matrices. Finally, hadamard power operations are applied to the acoustic source localization function, and Hadamard root operations of corresponding orders are performed on the cross-spectral matrix, yielding the reconstructed and analytically derived point spread function. This process leads to the formation of a functionally deconvolved optimization-based fault acoustic source localization equation system. The accelerated greedy iterative update strategy is introduced to obtain fault sound source localization information. To address the issue of frequency aliasing in faulty sound sources, an improved sparrow algorithm optimized variational mode decomposition and wavelet improved multi-scale dual threshold multi-level joint filtering denoising method are adopted to enhance the extraction of fault characteristic frequencies in sound sources. This joint filtering approach not only effectively suppresses noise components but also enhances the extraction of characteristic fault frequencies from the acoustic source signal.The experimental results show that compared with the traditional method for locating the sound source of roller faults, the noise sidelobe interference in sound source imaging maps can be effectively removed and the localization accuracy of idler fault sound sources is improved by this method; The optimized algorithm achieved a fault localization accuracy of 94.42%, with a 88.25% increase in signal-to-noise ratio and a 56.06% increase in peak signal-to-noise ratio for multi-stage joint denoising. It also increased the computation speed by 3.8 times, demonstrating good accuracy and efficiency gains.

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胡坤,李佳,张乐. 基于函数反卷积优化的矿用托辊故障声源定位[J]. 科学技术与工程, 2026, 26(13): 5501-5512.
Hu Kun, Li Jia, Zhang Le. Research on Fault Location of Mining Roller Based on? Functional Deconvolution-optimized[J]. Science Technology and Engineering,2026,26(13):5501-5512.

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  • 收稿日期:2025-06-03
  • 最后修改日期:2026-04-21
  • 录用日期:2025-11-26
  • 在线发布日期: 2026-05-18
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